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Honda GX360 Engine

General Technical Data
Honda GX360 Engine Specifications
Engine Model ............... Honda GX360
Engine Type ............... 4-cycle OHC 2-cylinder small gasoline engine
Number of Cylinders ............... 2
Displacement, cu.in (cc) ............... 21.9 (359)
Engine Bore, in (mm) ............... 2.28 (58.0)
Engine Stroke, in (mm) ............... 2.68 (68.0)
Rated Engine Power, hp (kW) ............... 13.0 (9.6)
Rated Engine Speed, rpm ............... 3600
Maximum Torque, Nm (ft-lbs) ............... 25.7 (19.0)
Torque Speed, rpm ............... 3000
Compression ............... 8.5:1
Valve Arrangement ............... Overhead camshaft
Lubrication System ............... Forced oil by trochoid pump
Air Cleaner ............... Dual element
Cooling System ............... Liquid cooled
Coolant Capacity, qts (L) ............... 2.54 (2.40)
Ignition System ............... Transistorized
Stopping System ............... Primary circuit ground
Starting System ............... Electric starter
Fuel System
Fuel System Type ............... Carburetor
Carburetor Type ............... Horizonal, butterfly valve
Governor Type ............... Centrifugal
Fuel Type ............... Gasoline (86 or higher)
Dimensions and Weight
Length, in (mm) ............... 20.3 (515)
Width, in (mm) ............... 19.3 (490)
Height, in (mm) ............... 20.9 (530)
Net Weight, lbs (kg) ............... 100 (45.0)
Operating Weight, lbs (kg) ............... 107 (48.5)
Honda GX360 Maintenance Data
Cylinder Block and Valves
Cylinder Bore Inside Diameter (Maximum), in (mm) ............... 2.2874 (58.100)
Cylinder Compression, psi (kPa) ............... 171 (1200)
Cylinder Head (Max. Out of Flatness), in (mm) ............... 0.004 (0.10)
Intake Valve Clearance, in (mm) ............... 0.004-0.006 (0.10-0.14)
Exhaust Valve Clearance, in (mm) ............... 0.004-0.006 (0.10-0.14)
Engine Oil and Filter
Engine Oil Type (Summer) ............... SAE 10W-40
Engine Oil Type (Winter) ............... SAE 5W-30
API Service Classifications ............... SE or SF
Oil Capacity, qts (L) ............... 1.48 (1.40)
Oil Filter Part Number ............... 15400-ZZ3-003
Air Filter Part Number ............... 17210-ZA0-505
Carburetor Adjustment
Main Jet ............... #88
Idle Fuel ............... 1-1/4 turns out
Float Height, in (mm) ............... 0.52 (13.2)
Low Idle Speed, rpm ............... 1300±150
High Idle Speed, rpm ............... 3600±150
Ignition System
Spark Plug Type ............... NGK BPR4HS
Spark Plug Gap, in (mm) ............... 0.024-0.028 (0.60-0.70)
Module Air Gap, in (mm) ............... 0.008-0.024 (0.20-0.60)
Ignition Timing, deg ............... 22-26 BTDC
Spark Plug Torque, Nm (ft-lbs) ............... 18 (13)
Service Intervals
Clean Air Cleaner Element ............... Every 50 hours
Change Engine Oil ............... Every 100 hours
Check and Adjust Spark Plug ............... Every 100 hours
Check Carburetor Adjustment ............... Every 100 hours
Check Fuel Filter ............... Every 100 hours
Change Engine Oil Filter ............... Every 300 hours
Check and Adjust Valve Clearance ............... Every 300 hours
Replace Air Cleaner Element ............... Every 300 hours
Replace Spark Plug ............... Every 300 hours
Change Radiator Coolant ............... Every 500 hours
Honda GX360 Service Specifications
Cylinder Block
Cylinder Bore Inside Diameter (Std), in (mm) ............... 2.8300-2.8306 (58.000-57.015)
Cylinder Bore Inside Diameter (Wear Limit), in (mm) ............... 2.2874 (58.100)
Connecting Rod Small End Inside Diameter (Std), in (mm) ............... 0.552 (14.016)
Connecting Rod Small End Inside Diameter (Wear Limit), in (mm) ............... 0.554 (14.070)
Connecting Rod Big End Oil Clearance (Std), in (mm) ............... 0.001 (0.025)
Connecting Rod Big End Oil Clearance (Wear Limit), in (mm) ............... 0.002 (0.045)
Crankshaft Pin Outside Diameter (Pin), in (mm) ............... 1.2598 (32.000)
Crankshaft Pin Outside Diameter (Main), in (mm) ............... 1.2996 (33.009)
Crankshaft Main Bearing Oil Clearance, in (mm) ............... 0.001-0.002 (0.02-0.04)
Crankshaft Side Clearance, in (mm) ............... 0.008-0.016 (0.20-0.40)
Camshaft Journal Outside Diameter (Std), in (mm) ............... 0.629 (15.980)
Camshaft Journal Outside Diameter (Wear Limit), in (mm) ............... 0.626 (15.900)
Rocker Arm Inside Diameter (Std), in (mm) ............... 0.512 (13.015)
Rocker Arm Shaft Outside Diameter (Std), in (mm) ............... 0.510 (12.957)
Cylinder Head and Valves
Cylinder Head (Max. Out of Flatness), in (mm) ............... 0.004 (0.10)
Intake Valve Clearance, in (mm) ............... 0.004-0.006 (0.10-0.14)
Exhaust Valve Clearance, in (mm) ............... 0.004-0.006 (0.10-0.14)
Intake Valve Stem Outside Diameter (Std), in (mm) ............... 0.216 (5.480)
Intake Valve Stem Outside Diameter (Wear Limit), in (mm) ............... 0.209 (5.320)
Exhaust Valve Stem Outside Diameter (Std), in (mm) ............... 0.215 (5.450)
Exhaust Valve Stem Outside Diameter (Wear Limit), in (mm) ............... 0.208 (5.290)
Intake Valve Guide Inside Diameter, in (mm) ............... 0.217 (5.500)
Exhaust Valve Guide Inside Diameter, in (mm) ............... 0.217 (5.500)
Valve Seat Width (Intake/Exhaust), in (mm) ............... 0.030 (0.70)
Valve Spring Free Length, in (mm) ............... 1.14 (29.00)
Cam Height (Intake), in (mm) ............... 1.024 (26.00)
Cam Height (Exhaust), in (mm) ............... 1.020 (25.90)
Piston and Piston Rings
Piston Pin Bore Inside Diameter (Std), in (mm) ............... 0.5512 (14.000)
Piston Pin Bore Inside Diameter (Wear Limit), in (mm) ............... 0.5490 (13.954)
Piston Skirt Outside Diameter, in (mm) ............... 2.2820 (57.970)
Piston to Cylinder Bore Clearance, in (mm) ............... 0.0-0.002 (0.0-0.05)
Piston Pin Outside Diameter (Std), in (mm) ............... 0.5116-0.5118 (12.994-13.000)
Piston Pin Outside Diameter (Wear Limit), in (mm) ............... 0.5100 (12.954)
Pin Hole Inside Diameter (Std), in (mm) ............... 0.5514 (14.005)
Pin Hole Inside Diameter (Wear Limit), in (mm) ............... 0.553 (14.055)
Top Compression Ring Width, in (mm) ............... 0.047 (1.19)
Second Compression Ring Width, in (mm) ............... 0.047 (1.19)
Top Compression Ring Groove Side Clearance, in (mm) ............... 0.001 (0.03)
Second Compression Ring Groove Side Clearance, in (mm) ............... 0.001 (0.03)
Top Compression Ring End Gap, in (mm) ............... 0.008 (0.20)
Second Compression Ring End Gap, in (mm) ............... 0.008 (0.20)
Ring End Gap (Wear Limit), in (mm) ............... 0.024 (0.60)
Honda GX360 Tightening Torque Specs
Cylinder head to cylinder block (8x1.25), Nm (ft-lb) ............... 22.5 (16.3)
Crankcase to cylinder block (8x1.25), Nm (ft-lb) ............... 22.5 (16.3)
Crankcase to cylinder block (6x1.0), Nm (ft-lb) ............... 10 (7.2)
Connecting rod to connecting rod cap (7x0.75), Nm (ft-lb) ............... 22 (15.9)
Flywheel to crankshaft (16x1.5), Nm (ft-lb) ............... 115 (83.2)
Timing pulley to crankshaft (30x1.0), Nm (ft-lb) ............... 22.5 (16.3)
Camshaft pulley to camshaft (10x1.25), Nm (ft-lb) ............... 35 (25.3)
Cylinder head cover to head (6x1.0), Nm (ft-lb) ............... 10 (7.2)
Exhaust manifold to cylinder head (8x1.25), Nm (ft-lb) ............... 22 (15.9)
Intake manifold to cylinder head (6x1.0), Nm (ft-lb) ............... 10 (7.2)
Governor arm to shaft (6x1.0), Nm (ft-lb) ............... 10 (7.2)
Water pump assy to cylinder block (6x1.0), Nm (ft-lb) ............... 10 (7.2)
Governor case to cylinder head (6x1.0), Nm (ft-lb) ............... 10 (7.2)
Cooling fan to shaft (8x1.25), Nm (ft-lb) ............... 22.5 (16.3)
Air cleaner elbow to carburetor stud (6x1.0), Nm (ft-lb) ............... 8.5 (6.1)
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GX390
GX610
GX620
GX640
GX670
CH12.5
CH14S
CH15S
CH16
CH18S
CH23S
CH25S
CH640S
CH730S
CH750S
CV15S
CV16S
CV18S
CV20S
CV22S
CV23S
CV25S
CV490S
CV491S
CV730S
CV740S
K161
K181
K241
K301
K321
K341
K361
M18
M20
SV470S
SV530S
SV540S
SV590S
SV600S
SV710
SV715
SV725S
SV730S
SV735
FA210
FA210D
FB460V
FC150V
FC290V
FC420V
FC540V
FD501V
FD590V
FD620D
FD731V
FD750D
FH430V
FH500V
FH531V
FH580V
FH601V
FH680V
FS541V
FS600V
FS651V
FX651V
FX691V
FX730V
FH541V
FH641V
FH661V
FH721V
FS730V
252707
253707
282707
286707
303777
28N707
28M707
28Q777
28R707
28S777
311707
31A607
31C707
31N707
31Q777
31R977
31R777
31P777
31P977
350777
402707
422707
42A707
331777
331877
G50
G100
GC135
GC160
GC190
GS190
GX100
GX120
GX160
GX200
GXV120
GXV160
GXV270
GXV340
GXV390
GXV610
GCV520
GCV530
GXV620
GXV630
GCV145
GCV160
GCV170
GCV190
GCV200
GSV190
GX110
GX140
GV100
GXV140