Kohler Command CH16S

General Technical Data

Kohler CH16S Engine Specifications

Engine Model ........... Kohler Command CH16S
Engine Type ........... 4-cycle, gasoline, single cylinder air-cooled
Number of Cylinders ........... 1
Displacement, cc (cu.in) ........... 426 (26.0)
Engine Bore, mm (in) ........... 90.0 (3.53)
Engine Stroke, mm (in) ........... 67.0 (2.64)
Maximum Engine Power, hp (kW) ........... 16.0 (11.9)
Maximum Engine Speed, rpm ........... 3600
Maximum Torque, Nm (ft-lbs) ........... 33.9 (25.0)
Torque Speed, rpm ........... 2400
Idle Speed, rpm ........... 1400
Compression Ratio ........... 8.5:1
Lubrication System ........... Full pressure
Oil filter Type ........... Full-flow
Air Cleaner ........... Replaceable, paper element
Electrical System Rating, Volts ........... 12
Starter Type ........... Electric

Fuel System

Fuel System Type ........... Carburetor
Carburetor Model ........... Walbro or Nikki
Carburetor Type ........... Adjustable main jet or fixed jet
Fuel Pump Type ........... Mechanical
Fuel Filter ........... In-line
Governor ........... Mechanical

Dimensions

Length, mm (in) ........... 344 (13.6)
Width, mm (in) ........... 503 (19.8)
Height, mm (in) ........... 448 (17.7)
Net weight, kg (lbs) ........... 40.0 (88)

Kohler CH16S Maintenance Data

Cylinder Block and Valves

Cylinder Bore I.D. (Maximum), mm (in) ........... 90.025 (3.5442)
Cylinder Head (Max. Out-of-Flatness), mm (in) ........... 0.076 (0.003)
Intake Valve Clearance, mm (in) ........... 0.04-0.08 (0.0015-0.0030)
Exhaust Valve Clearance, mm (in) ........... 0.05-0.09 (0.0020-0.0035)

Engine Oil

Engine Oil Type (Summer Time) ........... SAE 10W-30
Engine Oil Type (Winter Time) ........... SAE 5W-20, 5W-30
Oil Classification (API) ........... SG, SH, SJ, or higher
Oil Capacity, L (qts) ........... 1.9 (2.0)

Carburetor Adjustment

Main Fuel ........... 1-1/2 turns
Idle Fuel ........... 1-1/4 turns
Low Idle Speed, rpm ........... 1500±75
High Idle Speed, rpm ........... 3600±50

Ignition System

Spark Plug Type ........... Champion RC12YC
Spark Plug Gap, mm (in) ........... 1.01 (0.040)
Module Air Gap, mm (in) ........... 0.2-0.3 (0.008-0.012)
Thread Size, mm (in) ........... 14 (0.55)
Spark Plug Torque, Nm (ft-lbs) ........... 38.0-43.4 (28-32)

Service Intervals

Service Precleaner ........... Every 25 hours
Check Oil Level in Gear Reduction Unit ........... Every 50 hours
Replace Air Cleaner Element ........... Every 100 hours
Change Engine Oil ........... Every 100 hours
Clean Oil Cooler Fins ........... Every 100 hours
Change Oil Filter ........... Every 200 hours
Check Spark Plug Gap ........... Every 200 hours
Replace Fuel Filter ........... Every 200 hours
Check Carburetor Adjustment ........... Every 200 hours
Check and Adjust Valve Clearance ........... Every 500 hours
Replace Spark Plug ........... Every 500 hours

Kohler CH16S Service Specifications

Cylinder Block

Cylinder Bore Inside Diameter (Standard), mm (in) ........... 90.000-90.025 (3.5433-3.5442)
Cylinder Bore Inside Diameter (Wear Limit), mm (in) ........... 90.063 (3.5457)
Cylinder Bore (Max. Out of Round), mm (in) ........... 0.12 (0.0047)
Cylinder Bore (Max. Taper), mm (in) ........... 0.05 (0.0020)
Cylinder Head Max. Out of Flatness, mm (in) ........... 0.076 (0.003)
Camshaft End Play (Free), mm (in) ........... 0.0875-0.3925 (0.0034-0.0154)
Camshaft Clearance, mm (in) ........... 0.025-0.105 (0.00098-0.0041)
Camshaft Bore I.D (Standard), mm (in) ........... 20.000-20.025 (0.7874-0.7884)
Camshaft Bore I.D (Wear Limit), mm (in) ........... 20.038 (0.7889)
Camshaft Bearing Surface O.D (Standard), mm (in) ........... 19.962-19.975 (0.7859-0.7864)
Camshaft Bearing Surface O.D (Wear Limit), mm (in) ........... 19.959 0.7858)
Connecting Rod to Crankpin Clearance, mm (in) ........... 0.030-0.055 (0.0012-0.0022)
Connecting Rod to Crankpin Side Clearance, mm (in) ........... 0.18-0.41 (0.007-0.016)
Connecting Rod to Piston Pin Clearance, mm (in) ........... 0.015-0.028 (0.0006-0.0011)

Valves

Hydraulic Valve Lifter to Crankcase Clearance, mm (in) ........... 0.0124-0.0501 (0.0005-0.0020)
Intake Valve Stem to Valve Guide Clearance, mm (in) ........... 0.038-0.076 (0.0015-0.0030)
Exhaust Valve Stem to Valve Guide Clearance, mm (in) ........... 0.050-0.088 (0.0020-0.0035)
Intake Valve Guide I.D, mm (in) ........... 7.038-7.058 (0.2771-0.2779)
Exhaust Valve Guide I.D, mm (in) ........... 7.038-7.058 (0.2771-0.2779)
Valve Guide Reamer Size (Standard), mm (in) ........... 7.048 (0.2775)
Valve Guide Reamer Size (0.25 Oversize), mm (in) ........... 7.298 (0.2873)
Intake Valve Minimum Lift, mm (in) ........... 8.96 (0.353)
Exhaust Valve Minimum Lift, mm (in) ........... 9.14 (0.360)
Nominal Valve Face Angle, degrees ........... 45
Valve Seat Angle (Intake/Exhaust), degrees ........... 89
Intake Valve Insert O.D, mm (in) ........... 37.987-38.013 (1.5015-1.5024)
Exhaust Valve Insert O.D, mm (in) ........... 34.013-33.987 (1.3443-1.3434)
Intake Valve Guide Depth, mm (in) ........... 6.50 (0.2559)
Exhaust Valve Guide Depth, mm (in) ........... 6.50 (0.2559)
Intake Valve Head Diameter, mm (in) ........... 35.63-35.37 (1.4083-1.3980)
Exhaust Valve Head Diameter, mm (in) ........... 31.63-31.37 (1.2502-1.2399)
Intake Valve Stem Diameter, mm (in) ........... 6.982-7.000 (0.2749-0.2756)
Exhaust Valve Stem Diameter, mm (in) ........... 6.970-6.988 (0.2744-0.2751)

Piston and Piston Rings

Piston to Piston Pin Clearance, mm (in) ........... 0.006-0.017 (0.0002-0.0007)
Piston Pin Bore I.D (Std), mm (in) ........... 19.006-19.012 (0.7483-0.7485)
Piston Pin Bore I.D (Wear Limit), mm (in) ........... 19.025 (0.7490)
Piston Pin O.D (Std), mm (in) ........... 18.995-19.000 (0.7478-0.7480)
Piston Pin O.D (Wear Limit), mm (in) ........... 18.994 (0.74779)
Top Compression Ring Groove Clearance, mm (in) ........... 0.060-0.105 (0.0023-0.0041)
Second Compression Ring Groove Clearance, mm (in) ........... 0.040-0.085 (0.0015-0.0002)
Oil Control Ring Groove Clearance, mm (in) ........... 0.176-0.026 (0.0069-0.0010)
Top and Second Compression Ring End Gap, mm (in) ........... 0.27-0.51 (0.010-0.020)
Piston Thrust Face O.D (Std), mm (in) ........... 89.951-89.969 (3.5413-3.5420)
Piston Thrust Face O.D (Wear Limit), mm (in) ........... 89.824 (3.5363)
Piston Thrust Face to Cylinder Bore Clearance, mm (in) ........... 0.031-0.043 (0.0012-0.0016)

Crankshaft

Crankshaft End Play (Free), mm (in) ........... 0.0575-0.4925 (0.0022-0.0193)
Crankshaft Bore (In Crankcase), mm (in) ........... 44.965-45.003 (1.7703-1.7718)
Crankshaft Bore (In Closure Plate), mm (in) ........... 41.960-42.035 (1.6519-1.6549)
Crankshaft Bore to Crankshaft Clearance, mm (in) ........... 0.025-0.120 (0.00098-0.00472)
Flywheel End Main Bearing Journal O.D, mm (in) ........... 44.913-44.935 (1.7682-1.7691)
Flywheel End Main Bearing Journal Max. Taper, mm (in) ........... 0.022 (0.0009)
Closure Plate End Main Bearing Journal O.D, mm (in) ........... 41.915-41.935 (1.6502-1.6510)
Closure Plate End Main Bearing Journal Max. Taper, mm (in) ........... 0.020 (0.0008)
Connecting Rod Journal O.D, mm (in) ........... 38.958-38.970 (1.5338-1.5343)
Connecting Rod Journal Max. Taper, mm (in) ........... 0.012 (0.0005)
Crankshaft T.I.R (PTO End, Crank in Engine), mm (in) ........... 0.304 (0.012)
Crankshaft T.I.R (Entire Crank, in V-Blocks), mm (in) ........... 0.10 (0.0039)

Kohler CH16S Tightening Torque Specs

Cylinder Head, Nm (ft-lb) ........... 24, 48.9 (18, 36)
Rocker Arm Screw, Nm (ft-lb) ........... 11.3 (8.3)
Flywheel Retaining Screw, Nm (ft-lb) ........... 66.4 (49.1)
Connecting Rod Cap, Nm (ft-lb) ........... 11.3 (8.3)
Carburetor Mounting Nut, Nm (ft-lb) ........... 6.2 (5.4)
Closure Plate, Nm (ft-lb) ........... 24.4 (18.1)
Fuel Pump Screw, Nm (ft-lb) ........... 5.1 (3.8)
Spark Plug, Nm (ft-lb) ........... 38.0-43.4 (28-32)
Ignition Module, Nm (ft-lb) ........... 4.0-6.2 (2.9-4.6)
Muffler Retaining Nut, Nm (ft-lb) ........... 24.4 (18.1)