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Yamaha MZ175 Engine

General Technical Data
Yamaha MZ175 Engine Specifications
Engine Model ................ Yamaha MZ175
Engine Type ................ 4-cycle overhead valve 1-cylinder air-cooled small gasoline engine
Number of Cylinders ................ Single
Displacement, cu.in (cc) ................ 10.4 (171)
Cylinder Bore, in (mm) ................ 2.60 (66.0)
Piston Stroke, in (mm) ................ 1.97 (50.0)
Rated Engine Power, hp (kW) ................ 4.8 (3.5)
Rated Engine Speed, rpm ................ 3600
Maximum Torque, Nm (ft-lbs) ................ 10.5 (7.7)
Torque Speed, rpm ................ 2400
Compression Ratio ................ 8.5:1
Cylinder Liner ................ Cast iron
Valve Arrangement ................ OHV
PTO Shaft Rotation ................ Counterclockwise (from PTO shaft side)
Lubrication System ................ Forced splash type
Cooling System ................ Forced air
Air Cleaner Type ................ Semi-dry, dual, or semicyclone
Ignition System ................ TCI (transistor controlled ignition)
Starting System ................ Recoil or electric starter
Fuel System
Fuel System Type ................ Carburetor
Carburetor Type ................ Float
Governor Type ................ Centrifugal, flyweight
Fuel Tank Capacity, qts (L) ................ 4.8 (4.5)
Fuel Type ................ Gasoline (86 or higher)
Fuel Consumption, g/ps-h ................ 210
Dimensions and Weight
Overall Length, in (mm) ................ 12.8 (325)
Overall Width, in (mm) ................ 14.2 (361)
Overall Height, in (mm) ................ 14.6 (370)
Dry Weight, lbs (kg) ................ 26.7 (17.0)
Yamaha MZ175 Maintenance Data
Service Data
Cylinder Bore Inside Diameter (Max), in (mm) ................ 2.6043 (66.150)
Cylinder Head (Max. Out of Flatness), in (mm) ................ 0.003 (0.08)
Intake Valve Clearance, in (mm) ................ 0.004 (0.10)
Exhaust Valve Clearance, in (mm) ................ 0.002-0.004 (0.05-0.10)
Engine Oil and Filter
Engine Oil Type ................ Yamalube, SAE 10W, SAE 10W-30, 10W-40
API Service Classifications ................ SE or SF
Oil Capacity, qts (L) ................ 0.63 (0.60)
Air Filter Element Part Number ................ 7CN-E4451-00
Ignition System
Spark Plug Type ................ NGK BPR4ES
Spark Plug Gap, in (mm) ................ 0.028-0.032 (0.70-0.80)
Coil Air Gap, in (mm) ................ 0.02 (0.50)
Ignition Timing, degrees ................ 23 BTDC
Spark Plug Torque, Nm (ft-lbs) ................ 18 (13)
Carburetor Adjustment
Carb Model ................ Mikuni BV-20-15
Main Jet ................ #81.3
Pilot Jet ................ #78.8
Float Height, in (mm) ................ 0.63 (16.0)
Pilot Screw Opening ................ 2-1/8 turns out
Low Idle Speed, rpm ................ 2000±100
High Idle Speed, rpm ................ 3800±50
Service Intervals
Check Engine Oil Level ................ Every 10 hours
Service Air Filter Element ................ Every 50 hours
Clean and Adjust Spark Plug ................ Every 50 hours
Change Engine Oil ................ Every 100 hours
Clean Fuel Filter ................ Every 100 hours
Clean Fuel Strainer ................ Every 100 hours
Check Fuel Hose ................ Every 100 hours
Replace Spark Plug ................ Every 200 hours
Replace Air Filter Element ................ Every 200 hours
Check Carburetor Adjustment ................ Every 200 hours
Check Breather Hose ................ Every 300 hours
Check and Adjust Idle Speed ................ Every 300 hours
Check and Adjust Valve Clearance ................ Every 300 hours
Yamaha MZ175 Service Specifications
Cylinder Head And Valves
Cylinder Head Flatness, in (mm) ................ 0.04 (0.10)
Valve Head Diameter (Intake), in (mm) ................ 0.94 (24.0)
Valve Head Diameter (Exhaust), in (mm) ................ 0.87 (22.0)
Valve Stem Lenght (Intake), in (mm) ................ 2.59 (65.9)
Valve Stem Length (Exhaust), in (mm) ................ 2.54 (64.5)
Valve Seat Width, in (mm) ................ 0.003 (0.70)
Valve Guide Inside Diameter, in (mm) ................ 0.22 (5.50)
Valve Stem To Valve Guide Clearance (Intake), in (mm) ................ 0.0016-0.002 (0.04-0.06)
Valve Stem To Valve Guide Clearance (Exhaust), in (mm) ................ 0.002-0.003 (0.06-0.08)
Valve Spring Free Length, in (mm) ................ 1.04 (26.5)
Cylinder Block
Cylinder Inside Diameter, in (mm) ................ 2.5986-2.5990 (66.005-66.015)
Piston Skirt Diameter, in (mm) ................ 2.598 (66.0)
Piston Ring Groove Side Clearance (Top), in (mm) ................ 0.0016-0.003 (0.04-0.08)
Piston Ring Groove Side Clearance (2nd), in (mm) ................ 0.008-0.0024 (0.02-0.06)
Piston Pin Outside Diameter, in (mm) ................ 0.6297-0.6299 (15.995-16.000)
Clearance Between Piston And Cylinder, in (mm) ................ 0.00059-0.00157 (0.015-0.040)
Piston Ring End Gap (Top), in (mm) ................ 0.008-0.016 (0.2-0.4)
Piston Ring End Gap (2nd), in (mm) ................ 0.008-0.016 (0.2-0.4)
Piston Ring End Gap (Oil), in (mm) ................ 0.008-0.016 (0.2-0.4)
Connecting Rod Big End Inside Diameter, in (mm) ................ 1.1023-1.1029 (28.000-28.015)
Connecting Rod Small End Inside Diameter, in (mm) ................ 0.6301-0.6307 (16.006-16.020)
Crankpin Outside Diameter, in (mm) ................ 1.10 (28.0)
Crankshaft Big End Side Clearance, in (mm) ................ 0.008-0.024 (0.2-0.6)
Cam Height (Intake), in (mm) ................ 1.06 (26.9)
Cam Height (Exhaust), in (mm) ................ 1.05 (26.68)
Camshaft Journal Outside Diameter, in (mm) ................ 0.5895-0.5901 (14.193-14.989)
Tightening Torques
Cylinder Head (M8x1.25), Nm (ft-lb) ................ 20 (14.5)
Cylinder Head Cover (M6x1.0), Nm (ft-lb) ................ 10 (7.2)
Connecting Rod Cap (M7x1.0), Nm (ft-lb) ................ 12 (8.7)
Flywheel Magneto (M14x1.5), Nm (ft-lb) ................ 65 (47)
Governor Arm (M6x1.0), Nm (ft-lb) ................ 8 (5.8)
Crankcase Cover (M8x1.25), Nm (ft-lb) ................ 22 (15.9)
TCI unit (M6x1.0), Nm (ft-lb) ................ 10 (7.2)
Valve Adjuster Locknut (M6x0.5), Nm (ft-lb) ................ 10 (7.2)
Oil Drain Plug (M10x1.25), Nm (ft-lb) ................ 17 (12)
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CH12.5
CH14S
CH15S
CH16
CH18S
CH23S
CH25S
CH640S
CH730S
CH750S
CV15S
CV16S
CV18S
CV20S
CV22S
CV23S
CV25S
CV490S
CV491S
CV730S
CV740S
K161
K181
K241
K301
K321
K341
K361
M18
M20
SV470S
SV530S
SV540S
SV590S
SV600S
SV710
SV715
SV725S
SV730S
SV735
FA210
FA210D
FB460V
FC150V
FC290V
FC420V
FC540V
FD501V
FD590V
FD620D
FD731V
FD750D
FH430V
FH500V
FH531V
FH580V
FH601V
FH680V
FS541V
FS600V
FS651V
FX651V
FX691V
FX730V
FH541V
FH641V
FH661V
FH721V
FS730V
252707
253707
282707
286707
303777
28N707
28M707
28Q777
28R707
28S777
311707
31A607
31C707
31N707
31Q777
31R977
31R777
31P777
31P977
350777
402707
422707
42A707
331777
331877
G50
G100
GC135
GC160
GC190
GS190
GX100
GX120
GX160
GX200
GXV120
GXV160
GXV270
GXV340
GXV390
GXV610
GCV520
GCV530
GXV620
GXV630
GCV145
GCV160
GCV170
GCV190
GCV200
GSV190
GX110
GX140
GV100
GXV140