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Kubota B2400 Troubleshooting
Kubota B2400 Engine Troubleshooting
Engine starts hard or won't start: Fuel filter element is dirty. Clean or change the filter. Air trapped in fuel system. Bleed air. Defective or clogged injection nozzle. Inspect nozzles and replace if necessary. Defective fuel injection pump. Rebuild or replace pump.
Engine stalls while running: Improper setting of fuel injection pump timing. Adjust fuel injection pump as required. Fuel filter element is clogged. Replace the filter element. Engine is not preheated. Warm up to required temperature.
Engine starts and then shuts off: Fuel filter plugged. Service or replace the filter. Fuel injection pump is defective. Rebuild or replace pump. Plugged air cleaner. Clean or replace the element.
Engine overheats: Clogged radiator fins or damaged radiator cap. Replace cap or clean radiator. Low coolant level. Refill to the correct level and inspect system for leaks. Loose or damaged fan belt. If necessary, replace the belt. Engine oil insufficient. Fill the crankcase with engine oil.
Loss of engine power: Fuel injection nozzles are faulty or clogged. Clean or change injection nozzles. Fuel lines or hoses are dirty. Clean fuel system hoses and lines. Air filter clogged. Service or replace the air filter. Cylinder-head gasket is leaking. Gasket should be replaced.
Engine knocking or noise: Engine has not warmed up to the recommended temperature. Engine is not warmed up to the required temperature. Engine oil level low. Fill up the oil to required level. Fuel injection pump timing is not adjusted. Use the correct fuel injection pump timing adjustment. Worn or broken pistons. Install new pistons. Connecting rod is not aligned or worn. Replace or align connecting rod.
Engine stops while idling: Low idle speed setting is not correct. Correct low idle adjustment. The valve clearance is incorrect. Adjustment procedure required. Fuel injection pump malfunction. Install a new pump or rebuild.
Oil pressure too low: Oil level is low. Check and refill the oil. Worn oil pump. Check and replace if necessary. Oil filter is clogged. Clean or change engine oil filter.
Kubota B2400 Hydrostatic Transmission Troubleshooting
HST transmission makes noise: Bent or unadjusted speed control pedal linkage. Replace or adjust linkage. Excessive transmission load. The load should be reduced. Insufficient oil level or contaminated oil. Add oil to proper level or pour fresh transmission oil. Defective relief valve. Install a new valve. Damaged or worn components of hydrostatic transmission. After disassembling and inspection, change defective components.
Transmission fluid overheats: Transmission overloaded. Reduce the load is required. Damaged or clogged cooling components. Inspect all cooling components and replace or repair if necessary. Low oil level. Check transmission oil level and add oil as required. Transmission fluid filter is clogged. Clean or change transmission fluid filter.
Low power: Insufficient transmission oil. Fill the transmission housing to proper oil level. Stuck relief valve. Replace relief valve as required. Defective or not adjusted speed control pedal linkage. Replace or adjust linkage.
External oil leaks: Clogged transmission fluid return pipe. Clean or change return pipe. Worn seals or gaskets. Gaskets or seal need to be replaced. High internal transmission housing pressure. Check hydrostatic transmission components for defect or damage and change if necessary.
Kubota B2400 Hydraulics Troubleshooting
Hydraulic system overheats: Wrong type of hydraulic oil. Pour the correct type of hydraulic oil. Contaminated hydraulic oil. Change hydraulic oil. Air in hydraulic pipes. Bleed hydraulic pipes. Main relief valve failure. Relief valve must be changed.
Low hydraulic system pressure: Hydraulic fluid level low. Fill up the hydraulic fluid. Hydraulic oil filter element is clogged. Service or replace the hydraulic filter. Hydraulic piping is leaking. Identify leaks in the system and repair it. Hydraulic control valve block is set improperly. Set properly. Hydraulic pump malfunction. Change or repair hydraulic fluid pump. Hydraulic cylinder is defective. Repair or change hydraulic cylinder.
3-point hitch fails to lift or lifts slowly: Hydraulic pump malfunction. Change or repair hydraulic fluid pump. Main relief valve malfunction. Relief valve must be changed. Hydraulic control valve block is damaged. Install a new hydraulic valve or repair it. Hydraulic cylinder is broken. Repair or replace hydraulic cylinder. Low hydraulic fluid level. Fill up the hydraulic fluid. Dirty hydraulic oil filter element. Replace filter element or clean if required. Heavy load on the hitch. The load should be reduced.
3-point hitch won't lower or lowers slowly: Hydraulic cylinder is defective. Install a new hydraulic cylinder or repair it. Not adjusted hydraulic control valve. Need to adjust. Worn lift arm shaft. Install a new shaft. Three-point hitch has not been adjusted. Adjust the hitch.
3-point hitch jerks when lower or lift: Hydraulic oil contamination. Change the oil. Defective hydraulic pump. Repair or replace hydraulic fluid pump. Air in the hydraulic system. Air bleeding. Faulty hydraulic spool valve. Install a new hydraulic valve or repair it. Defective hydraulic cylinder. Install a new hydraulic cylinder or repair it.
Kubota B2400 Steering System Troubleshooting
Excessive free play of steering wheel: Steering column coupling or shaft is worn. Replace defective part. Steering pump failure. Steering pump needs to be replaced or repaired. Loose or worn steering linkage components. Inspect and replace as required. Steering control valve is damaged or worn. Inspect and replace as required. Steering box components are worn. Replace defective parts of power steering box.
Difficult steering: Air lock in the steering system. Need to bleed air. Dirty steering filter. Change steering filter element. Steering oil level low. Add oil to steering system. Steering control valve has damage or wear. Inspect and replace as required. Steering gearbox parts are worn. Defective power steering box components must be replaced. Damaged hydraulic steering pump. Steering pump needs to be replaced or repaired. Worn or stuck pump flow control valve. Change or flush control valve. Worn or incorrectly fitted steering column. Replace the steering column or refit it correctly. Uneven tyre pressure. Inflate the tyres properly. Not adjusted toe-in. Check and adjust toe-in.
Front wheels wander to left or right: Power steering gear box components are worn. Change defective steering box components. Defective or worn steering control valve. Repair or change the steering control valve. Not adjusted toe-in. Check toe-in and correct. Steering linkage joints are worn or loose. Inspect and change as required. Incorrectly adjusted or worn front wheel bearings. Change or adjust bearings correctly. Uneven wear on front tires. Replace the tires.
Kubota B2400 Electrical System Troubleshooting
Battery is not charging: Loose or corroded cable connections. Tighten or service cable connections. Defective electrical terminal connectors. Change terminal connectors. Faulty cell in battery. Install a new battery. Belt is damaged or loose. Adjust belt tension or install a new belt.
Starter motor cranks slow: Low battery power. Recharge the battery. Battery discharges quickly. Service battery or replace it. Disconnected battery cables or bad terminals. Check cable connections and change or clean terminals.
Starter will not work: Battery is low or faulty. Battery needs to be recharged or replaced. Wiring is incorrectly connected or disconnected. Inspect wiring and connect correctly. Battery voltage is low. Charge the battery. Starter motor is faulty. Repair or replace starter.
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