Diesel and Gasoline Engines Specifications and Service Data

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Mitsubishi K3A Engine

The Mitsubishi K3A is an industrial-grade, 3-cylinder, 4-cycle, water-cooled, vertical diesel engine designed for high durability and compact power applications. It utilizes an overhead valve (OHV) configuration and features a swirl combustion chamber with a high compression ratio. This makes it highly efficient for agricultural machinery, such as the Mitsubishi MT160 tractor, and various small industrial applications.

Valve Configuration: Overhead Valve (OHV) arrangement driven by a gear-linked camshaft. Cylinder layout: 3 cylinders in-line, operating with a firing order of 1-3-2. Cylinder bore: 65 mm (2.56 inches). Piston stroke: 78 mm (3.07 inches). Total displacement: 776 cc (47.4 cubic inches). Compression ratio: 23:1.

Fuel System : High-pressure Bosch M-type inline injection pump unit. Feed pump: Main line supplied by an electromagnetic fuel pump. Injection nozzles: Throttle-type injection nozzles coupled with a swirl combustion chamber layout. Governor assembly: Mechanical centrifugal flyweight type governor controlling fuel delivery curves across the RPM range. Filtration assembly: Dedicated primary paper-element fuel filter.

Lubrication System: Forced pressure lubrication loop. Oil pump assembly: Internal trochoid type pump driven by the engine gear train. Filtration: Replaceable full-flow paper element filter cartridge. Monitoring: Integrated oil pressure switch to monitor critical line pressure drop. Cooling System: Liquid-cooled forced-circulation design via an engine-driven water pump.

General Technical Data

Engine Specifications

Engine Model ............... Mitsubishi K3A
Engine Type ............... 4-cycle inline 3-cylinder liquid-cooled diesel
Number of Cylinders ............... 3
Cylinder Arrangement ............... In-line
Combustion Chamber ............... Swirl combustion chamber with preheater
Valve Mechanism ............... Overhead valve (OHV)
Engine Bore, in (mm) ............... 2.56 (65.0)
Engine Stroke, in (mm) ............... 3.07 (78.0)
Displacement, cu.in (L) ............... 46.7-47.4 (0.766-0.776)
Gross Engine Power, hp (kW) ............... 12.8-16.5 (9.5-12.3)
Rated Engine Speed, rpm ............... 2500-2700
Peak Torque ............... 33.3-34.7 lb-ft (45.2-47.1 Nm) at 1800-1900 rpm
Low Idle Speed, rpm ............... 700-800
High Idle Speed, rpm ............... 2800-2950
Aspiration Type ............... Naturally Aspirated
Compression Ratio ............... 23.0:1
Firing Order ............... 1-3-2
Cylinder Block Type ............... Monoblock cast iron non-liner design
Cylinder Head Type ............... Cast iron single piece crossflow design
Lubrication System ............... Full-pressure trochoid pump circulation
Oil Pump Type ............... Trochoid gear driven from crankshaft
Oil Filter Type ............... Full-flow spin-on cartridge elements
Cooling System ............... Forced liquid circulation with centrifugal pump
Water Pump Type ............... Belt-driven centrifugal impeller
Air Cleaner Type ............... Dry single or dual element corrugated paper
Starting System ............... Electric motor starter engagement
Electrical System Voltage, V ............... 12

Fuel System

Injection Pump Type ............... Bosch-M inline type or ND-PFR mini pump
Fuel Feed Pump Type ............... Mechanical diaphragm, driven by camshaft
Fuel Injection Nozzle Type ............... Throttle type or pintle type micro orifice nozzles
Injection Pressure, psi (kg/cm2) ............... 1707.0-1849.0 (120.0-130.0)
Injection Nozzle Opening Limit, psi (kg/cm2) ............... 1565.0 (110.0)
Injection Timing, deg BTDC ............... 19.0-21.0
Governor Type ............... Mechanical all-speed centrifugal ball type
Fuel Filter Element Type ............... Spin-on element with water sedimenter
Fuel Consumption Rate at Full Load, g/hp-h (g/kW-h) ............... 186.0 (250.0)
Fuel Delivery Line Internal Diameter, in (mm) ............... 0.078 (2.0)
Fuel Delivery Line Outer Diameter, in (mm) ............... 0.236 (6.0)
Fuel Return Line Outer Diameter, in (mm) ............... 0.196 (5.0)
Injection Pump Plunge Diameter, in (mm) ............... 0.196 (5.0)
Injection Pump Plunger Stroke, in (mm) ............... 0.275 (7.0)
Nozzle Valve Diameter, in (mm) ............... 0.157 (4.0)
Nozzle Valve Lift, in (mm) ............... 0.013 (0.35)
Fuel Feed Pump Pressure, psi (kg/cm2) ............... 2.84-4.26 (0.20-0.30)
Recommended Fuel Grade ............... ASTM Number 2-D ultra-low sulfur diesel fuel

Dimensions and Weight

Overall Length, in (mm) ............... 18.5 (470)
Overall Width, in (mm) ............... 16.9 (430)
Overall Height, in (mm) ............... 20.5 (520)
Dry Weight, lbs (kg) ............... 176-200 (80-91)
Wet Weight, lbs (kg) ............... 194-216 (88-98)

Maintenance Data

Service Information

Compression Pressure at 280 rpm, psi (kg/cm2) ............... 455.1 (32.0)
Minimum Compression Limit, psi (kg/cm2) ............... 370.0 (26.0)
Oil Pressure at 2700 rpm, psi (kg/cm2) ............... 42.6-56.8 (3.0-4.0)
Oil Pressure at Idle Speed, psi (kg/cm2) ............... 14.2 (1.0)
Radiator Pressure Cap, psi (kg/cm2) ............... 12.8 (0.9)
Coolant Thermostat Opening Temperature, F (C) ............... 160.0 (71.0)
Coolant Thermostat Full Open Temperature, F (C) ............... 185.0 (85.0)
V-Belt Tension Deflection, in (mm) ............... 0.275-0.393 (7.0-10.0)
Intake Valve Clearance, Cold, in (mm) ............... 0.010 (0.25)
Exhaust Valve Clearance, Cold, in (mm) ............... 0.010 (0.25)

Engine Oil and Coolant

Engine Oil Type .................. SAE 30W, SAE 10W-30, or 15W-40
API Service Classifications ......................... CD, CE, CF-4
Engine Oil Capacity, Full Sump, qt (L) ............... 3.17 (3.0)
Engine Oil Capacity, Low Mark, qt (L) ............... 2.11 (2.0)
Cooling System Capacity, qt (L) ............... 5.28 (5.0)

Service Intervals

Change oil and filter ............... Every 200 hours
Inspect air cleaner ............... Every 50 hours
Replace air cleaner ............... Every 500 hours
Replace fuel filter ............... Every 200 hours
Valve clearance adjustment ............... Every 400 hours
Fuel system inspection ............... Every 1000 hours
Change coolant ............... Every 1000 hours
Compression test ............... Every 800 hours
Clean radiator core ............... Every 250 hours
Inspect belt tension ............... Every 250 hours

Service Specifications

Cylinder Bore Inside Diameter, in (mm) ............... 2.5590-2.5598 (65.000-65.020)
Cylinder Bore Inside Diameter, Wear Limit, in (mm) ............... 2.5669 (65.200)
Cylinder Bore Maximum Out-of-Round, in (mm) ............... 0.0007 (0.020)
Crankshaft Main Journal Outer Diameter, in (mm) ............... 1.9681-1.9685 (49.990-50.000)
Crankshaft Main Journal Outer Diameter, Wear Limit, in (mm) ............... 1.9566 (49.700)
Crankshaft Main Journal Oil Clearance, in (mm) ............... 0.0011-0.0027 (0.030-0.070)
Crankpin Journal Outer Diameter, in (mm) ............... 1.5744-1.5748 (39.990-40.000)
Crankpin Journal Oil Clearance, in (mm) ............... 0.0011-0.0025 (0.030-0.065)
Crankshaft Axial End Play, in (mm) ............... 0.0019-0.0070 (0.050-0.180)
Connecting Rod Big End Side Play, in (mm) ............... 0.0039-0.0098 (0.100-0.250)
Piston Skirt Outer Diameter, in (mm) ............... 2.5563-2.5571 (64.930-64.950)
Piston-to-Cylinder Running Clearance, in (mm) ............... 0.0023-0.0035 (0.060-0.090)
Piston Pin Outer Diameter, in (mm) ............... 0.7871-0.7874 (19.992-20.000)
Piston Pin-to-Piston Bore Clearance, in (mm) ............... 0.00007-0.00047 (0.002-0.012)
Piston Pin-to-Con Rod Small End Bushing Clearance, in (mm) ............... 0.0003-0.0009 (0.008-0.025)
Top Ring Groove Width, in (mm) ............... 0.0807-0.0815 (2.050-2.070)
Second Ring Groove Width, in (mm) ............... 0.0807-0.0815 (2.050-2.070)
Oil Ring Groove Width, in (mm) ............... 0.1582-0.1590 (4.020-4.040)
Top Ring Side Clearance, in (mm) ............... 0.0027-0.0043 (0.070-0.110)
Second Ring Side Clearanced, in (mm) ............... 0.0015-0.0031 (0.040-0.080)
Oil Ring Side Clearance, in (mm) ............... 0.0011-0.0027 (0.030-0.070)
Top Ring End Gap, in (mm) ............... 0.0059-0.0118 (0.150-0.300)
Second Ring End Gap, in (mm) ............... 0.0059-0.0118 (0.150-0.300)
Oil Ring End Gap, in (mm) ............... 0.0078-0.0157 (0.200-0.400)
Intake Valve Stem Outside Diameter, in (mm) ............... 0.2736-0.2742 (6.950-6.965)
Exhaust Valve Stem Outside Diameter, in (mm) ............... 0.2728-0.2736 (6.930-6.950)
Intake Valve Stem-to-Guide Clearance, in (mm) ............... 0.0013-0.0027 (0.035-0.070)
Exhaust Valve Stem-to-Guide Clearance, in (mm) ............... 0.0019-0.0033 (0.050-0.085)
Valve Guide Tube Bore Inside Diameter, in (mm) ............... 0.2755-0.2762 (7.000-7.018)
Intake Valve Guide Outer Diameter, in (mm) ............... 1.181 (30.0)
Exhaust Valve Guide Outer Diameter, in (mm) ............... 1.023 (26.0)
Valve Face Seating Angle, deg ............... 45.0
Intake Valve Seat Contact Width, in (mm) ............... 0.047-0.059 (1.2-1.5)
Exhaust Valve Seat Contact Width, in (mm) ............... 0.047-0.059 (1.2-1.5)
Valve Guide Tube Total Length, in (mm) ............... 1.653 (42.0)
Valve Spring Free Length, in (mm) ............... 1.496 (38.0)
Camshaft Bearing Outside Diameter (Front), in (mm) ............... 1.4937-1.4944 (37.940-37.960)
Camshaft Bearing Outside Diameter (Center), in (mm) ............... 1.4543-1.4551 (36.940-36.960)
Camshaft Bearing Outside Diameter (Rear), in (mm) ............... 1.4149-1.4157 (35.940-35.960)
Camshaft Journal-to-Block Bushing Clearance, in (mm) ............... 0.0015-0.0035 (0.040-0.090)
Camshaft End Play, in (mm) ............... 0.0019-0.0059 (0.050-0.150)
Cam Lobe Height (Intake), in (mm) ............... 1.2952 (32.90)
Cam Lobe Height (Exhaust), in (mm) ............... 1.2952 (32.90)
Rocker Arm Shaft Outer Diameter, in (mm) ............... 0.4724 (12.0)
Rocker Arm Bushing Inside Diameter, in (mm) ............... 0.4735 (12.03)
Rocker Arm Shaft-to-Bushing Clearance, in (mm) ............... 0.0004-0.0027 (0.010-0.070)
Idler Gear Bushing-to-Shaft Clearance, in (mm) ............... 0.0007-0.0027 (0.020-0.070)

Tightening Torques

Cylinder Head M12 Bolts (Stage 1), lb-ft (Nm) ............... 28.9-36.1 (40.0-50.0)
Cylinder Head M12 Bolts (Stage 2), lb-ft (Nm) ............... 57.8-65.0 (80.0-90.0)
Cylinder Head M12 Bolts (Stage 3), lb-ft (Nm) ............... 79.5-86.8 (107.8-117.6)
Cylinder Head M10 Bolts (Stage 1), lb-ft (Nm) ............... 21.6-28.9 (30.0-40.0)
Cylinder Head M10 Bolts (Stage 2), lb-ft (Nm) ............... 50.6-57.9 (68.6-78.4)
Connecting Rod Cap Nuts, lb-ft (Nm) ............... 23.1-25.3 (31.3-34.3)
Main Bearing Cap Bolts, lb-ft (Nm) ............... 36.2-39.8 (49.0-53.9)
Flywheel Retaining Bolts, lb-ft (Nm) ............... 57.8-65.0 (78.4-88.2)
Crankshaft Front Pulley Center Nut, lb-ft (Nm) ............... 72.3-86.8 (98.0-117.6)
Rocker Arm Shaft Support Bracket Bolts, lb-ft (Nm) ............... 14.4-21.6 (19.6-29.4)
Rocker Arm Adjusting Screw Locknuts, lb-ft (Nm) ............... 10.8-14.4 (14.7-19.6)
Cylinder Head Valve Cover Cap Nuts, lb-ft (Nm) ............... 3.6-5.7 (4.9-7.8)
Injection Pump Assembly Mounting Nuts, lb-ft (Nm) ............... 14.4-21.6 (19.6-29.4)
Injection Nozzle Assembly Retaining Clamp Bolt, lb-ft (Nm) ............... 36.2-43.3 (49.0-58.8)
Fuel High Pressure Line Union Delivery Nuts, lb-ft (Nm) ............... 18.0-25.3 (24.5-34.3)
Fuel Injection Nozzle Holder Mating Cap Nut, lb-ft (Nm) ............... 28.9-36.1 (39.2-49.0)
Glow Plug Body Core, lb-ft (Nm) ............... 10.8-14.4 (14.7-19.6)
Glow Plug Electrical Wiring Terminal Nut, lb-ft (Nm) ............... 0.7-1.4 (1.0-2.0)
Exhaust Manifold Mounting Stud Flange Nuts, lb-ft (Nm) ............... 14.4-21.6 (19.6-29.4)
Intake Manifold Mounting Bolts, lb-ft (Nm) ............... 10.8-18.0 (14.7-24.5)
Oil Sump Base Drain Plug Hex Fitting Bolt, lb-ft (Nm) ............... 28.9-39.8 (39.2-53.9)
Oil Sump Pan Perimeter Flange Mounting Bolts, lb-ft (Nm) ............... 7.2-10.8 (9.8-14.7)
Oil Pressure Sensor Assembly Unit, lb-ft (Nm) ............... 10.8-14.4 (14.7-19.6)
Water Pump Assembly Body Housing Fasteners, lb-ft (Nm) ............... 14.4-21.6 (19.6-29.4)
Coolant Temperature Sensor Unit, lb-ft (Nm) ............... 14.4-21.6 (19.6-29.4)
Thermostat Housing Assembly Clamp Cap Bolts, lb-ft (Nm) ............... 14.4-21.6 (19.6-29.4)
Starter Motor Housing Mounting Flange Bolts, lb-ft (Nm) ............... 28.9-39.8 (39.2-53.9)
Alternator Pivoting Adjusting Bracket Lock Bolts, lb-ft (Nm) ............... 14.4-21.6 (19.6-29.4)
Alternator Main Support Swivel Hinge Pivot Bolt, lb-ft (Nm) ............... 28.9-39.8 (39.2-53.9)
Timing Gear Case Cover Housing Front Bolts, lb-ft (Nm) ............... 14.4-21.6 (19.6-29.4)
Idler Gear Support Shaft Center Spindle Mount Bolt, lb-ft (Nm) ............... 28.9-39.8 (39.2-53.9)
Camshaft Thrust Stopping Plate Flange Bolts, lb-ft (Nm) ............... 7.2-10.8 (9.8-14.7)
Oil Pump Back Cover Fastener, lb-ft (Nm) ............... 3.6-5.7 (4.9-7.8)
Oil Filter Assembly Core, lb-ft (Nm) ............... 14.4-21.6 (19.6-29.4)

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CATERPILLAR ENGINES SPECS AND SERVICE DATA
3054C 3054E 3056 3056T 3064T
3066 3114 3116 3126E 3176
3176B 3204 3208 3304B 3306 DITA

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CONTINENTAL ENGINES SPECS AND SERVICE DATA
F124 F135 F140 F162 F163
F209 F226 F227 F244 F245
G176 G193 M330 TM20 TM27
N62 Z120 Z129 Z134 Z145

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DEUTZ ENGINES SPECS AND SERVICE DATA
BF3M1011F BF4L1011FT BF4L2011 BF4M1011F BF4M1012EC
BF4M1013FC BF4M1013EC BF4M2011 BF6M1012E BF6M1013EC
BF6M1013ECP BF6M1015CP BF8M1015C BF8M1015CP F2L1011F
F3L1011F F3M2011 F4L1011F F4M1011F F4M2011

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DOOSAN ENGINES SPECS AND SERVICE DATA
D34 D34P DL06K DL08 DL08K
D18 D24 DL02 DL03 DM02P

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MITSUBISHI ENGINES SPECS AND SERVICE DATA
K3A K3B K3C K3D K3F
K3H K3M K4C K4D K4E
K4F K4M K4N KE70 KE75

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SHIBAURA ENGINES SPECS AND SERVICE DATA
J823 J843 LE892 LEM853 N843
N843L N843T-F N844 N844L N844LT
N844T S723 S753 S773 T854B

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WISCONSIN ENGINES SPECS AND SERVICE DATA
AB ABN ACN AEH AHH
AEN AENL AENLD AKN AKS
BKN S8D S10D S12D S14D

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YANMAR ENGINES SPECS AND SERVICE DATA
2T72 2T75U 2T80 2T90 2TN66L
2TR13A 2TR15 2TR16 2TR17 2TR20A
2V78 2V78C 2V750 3D82AE 3D84

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