Diesel and Gasoline Engines Specifications and Service Data

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Yanmar 3T75U Engine

General Technical Data

Engine Specifications

Engine Model ............... Yanmar 3T75U
Engine Type ............... 4-cycle vertical inline 3-cylinder liquid-cooled diesel
Number of Cylinders ............... 3
Cylinder Arrangement ............... In-line
Engine Bore, in (mm) ............... 2.95 (75.0)
Engine Stroke, in (mm) ............... 2.95 (75.0)
Displacement, cu.in (L) ............... 60.7 (0.994)
Rated Engine Power, hp (kW) ............... 16.0-21.0 (11.9-15.7)
Rated Engine Speed, rpm ............... 2500-2750
Peak Torque ............... 44.2-51.6 Nm (32.6-38.1 lb-ft) at 1800-2000 rpm
Idle Speed ............... 700-800 rpm
Aspiration Type ............... Naturally Aspirated
Operating Speed ............... 2500 rpm
Compression Ratio ............... 23.3:1
Firing Order ............... 1-3-2
Cylinder Block Type ............... Cast iron monoblock
Cylinder Head Type ............... Cast iron single piece
Combustion Chamber ............... Special swirl pre-combustion type
Flywheel Rotation ............... Counterclockwise viewed from flywheel side
PTO Drive ............... Flywheel end split shaft output
Lubrication System ............... Forcible pressure lubrication
Oil Pump Type ............... Trochoid rotor pump
Oil Filter Type ............... Full-flow, spin-on cartridge
Cooling System ............... Liquid-cooled radiator with hybrid thermosiphon force assist
Water Pump Type ............... Belt-driven centrifugal pump
Air Cleaner Type ............... Dry dual-stage element
Starting System ............... Electric Starter axial reduction
Electrical System ............... 12V system

Fuel System

Fuel Injection Pump Type ............... Bosch type inline YPD injection pump
Fuel Feed Pump Type ............... Mechanical diaphragm type pump
Fuel Injection Nozzle Type ............... Throttle type nozzle assembly
Injection Pressure, psi (MPa) ............... 2275-2417 (15.7-16.7)
Fuel Injection Timing, deg ............... 18.0 deg BTDC
Fuel Filter Type ............... Paper element type with integrated water separator bowl
Fuel Return Line ............... Overflow leak-off pipe linked back to main fuel tank
Fuel Specific Consumption, g/kWh ............... 275.0-286.0
Maximum Supply Lift, ft (m) ............... 3.30 (1.0)
Maximum Fuel Inlet Restriction, inHg (kPa) ............... 3.94 (13.3)
Fuel Transfer Pump Delivery, gpm (L/min) ............... 0.21 (0.80)
Nozzle Valve Seat Angle, deg ............... 45.0
Nozzle Needle Diameter, in (mm) ............... 0.157 (4.0)
Nozzle Holder Shank Diameter, in (mm) ............... 0.669 (17.0)
Fuel Tank Base Return Loop ............... Non-return spring checks protection
Plunger Diameter, in (mm) ............... 0.216 (5.5)
Plunger Stroke, in (mm) ............... 0.275 (7.0)
Delivery Valve Opening Pressure, psi (MPa) ............... 426.0 (2.94)

Dimensions and Weight

Overall Length, in (mm) ............... 18.9 (480)
Overall Width, in (mm) ............... 14.9 (380)
Overall Height, in (mm) ............... 20.5 (520)
Dry Weight without Accessories, lbs (kg) ............... 216 (98)
Wet Weight with Fluid Loads, lbs (kg) ............... 232 (105)

Maintenance Data

Service Information

Oil Pressure at Low Idle, psi (kPa) ............... 14.2 (98.1)
Oil Pressure at Rated Speed, psi (kPa) ............... 42.6-56.8 (294.0-392.0)
Thermostat Valve Opening Start, F (C) ............... 160.0 (71.0)
Thermostat Full Open Position, F (C) ............... 185.0 (85.0)
Radiator Cap Relief Valve Pressure, psi (kPa) ............... 12.8 (88.2)
Alternator Belt Tension Deflection, in (mm) ............... 0.39-0.51 (10.0-13.0)
Intake Valve Clearance Cold, in (mm) ............... 0.0078 (0.20)
Exhaust Valve Clearance Cold, in (mm) ............... 0.0078 (0.20)

Engine Oil and Coolant

Engine Oil Type .................. SAE 10W-30, SAE 15W-40
API Service Classifications ......................... CD or CF
Engine Oil Capacity with Filter, qt (L) ............... 2.64 (2.50)
Engine Oil Capacity (Base Pan), qt (L) ............... 2.21 (2.10)
Coolant System Capacity, qt (L) ............... 4.22 (4.00)

Service Intervals

Change engine oil ............... Every 150 hours
Replace oil filter ............... Every 150 hours
Replace fuel filter ............... Every 300 hours
Service air filter ............... Every 100 hours
Replace air filter ............... Every 500 hours
Change coolant ............... Every 1000 hours
Valve-lash adjustment ............... Every 500 hours
Check fuel system ............... Every 500 hours
Compression test ............... Every 1000 hours
Belt inspection ............... Every 100 hours

Service Specifications

Cylinder Bore Inside Diameter, in (mm) ............... 2.9527-2.9539 (75.000-75.030)
Cylinder Bore Maximum Wear Limit, in (mm) ............... 2.9606 (75.200)
Cylinder Bore Out-of-Round Maximum, in (mm) ............... 0.0007 (0.020)
Cylinder Block Tappet Bore I.D, in (mm) ............... 0.4724-0.4731 (12.000-12.018)
Crankshaft Main Journal Diameter, in (mm) ............... 1.9665-1.9671 (49.950-49.965)
Crankpin Journal Diameter, in (mm) ............... 1.6913-1.6919 (42.960-42.975)
Main Bearing Clearance, in (mm) ............... 0.0015-0.0035 (0.040-0.090)
Con Rod Bearing Clearance, in (mm) ............... 0.0013-0.0031 (0.035-0.080)
Crankshaft End Play, in (mm) ............... 0.0039-0.0098 (0.100-0.250)
Piston Skirt Outside Diameter, in (mm) ............... 2.9484-2.9496 (74.890-74.920)
Piston to Cylinder Wall Clearance, in (mm) ............... 0.0031-0.0055 (0.080-0.140)
Piston Pin Bore Inside Diameter, in (mm) ............... 0.7874-0.7877 (20.000-20.009)
Piston Pin Outside Diameter, in (mm) ............... 0.7870-0.7874 (19.991-20.000)
Piston Pin to Small End Bushing Clearance, in (mm) ............... 0.0005-0.0015 (0.012-0.040)
Top Ring Groove Clearance, in (mm) ............... 0.0027-0.0043 (0.070-0.110)
Second Ring Groove Clearance, in (mm) ............... 0.0015-0.0031 (0.040-0.080)
Oil Ring Groove Clearance, in (mm) ............... 0.0007-0.0027 (0.020-0.070)
Top Ring End Gap, in (mm) ............... 0.0078-0.0137 (0.200-0.350)
Second Ring End Gap, in (mm) ............... 0.0059-0.0118 (0.150-0.300)
Oil Ring End Gap, in (mm) ............... 0.0078-0.0157 (0.200-0.400)
Intake Valve Stem Outer Diameter, in (mm) ............... 0.2736-0.2742 (6.950-6.965)
Exhaust Valve Stem Outer Diameter, in (mm) ............... 0.2728-0.2736 (6.930-6.950)
Intake Valve Guide Inner Diameter, in (mm) ............... 0.2755-0.2761 (7.000-7.015)
Exhaust Valve Guide Inner Diameter, in (mm) ............... 0.2755-0.2761 (7.000-7.015)
Intake Valve Guide to Stem Clearance, in (mm) ............... 0.0013-0.0025 (0.035-0.065)
Exhaust Valve Guide to Stem Clearance, in (mm) ............... 0.0019-0.0033 (0.050-0.085)
Intake Valve Face Angle, degrees ............... 45
Exhaust Valve Face Angle, degrees ............... 45
Intake Valve Seat Width, in (mm) ............... 0.0421-0.0539 (1.070-1.370)
Exhaust Valve Seat Width, in (mm) ............... 0.0488-0.0606 (1.240-1.540)
Intake Valve Recess Depth, in (mm) ............... 0.0275-0.0354 (0.700-0.900)
Exhaust Valve Recess Depth, in (mm) ............... 0.0275-0.0354 (0.700-0.900)
Valve Spring Free Length, in (mm) ............... 1.4881 (37.800)
Camshaft Journal Standard, in (mm) ............... 1.5732-1.5740 (39.960-39.980)
Camshaft Bearing Clearance, in (mm) ............... 0.0007-0.0027 (0.020-0.070)
Cam Lobe Height (Intake), in (mm) ............... 1.3346-1.3385 (33.900-34.000)
Cam Lobe Height (Exhaust), in (mm) ............... 1.3346-1.3385 (33.900-34.000)
Rocker Arm Shaft Outside Diameter, in (mm) ............... 0.5503-0.5511 (13.980-14.000)
Rocker Arm Bushing Inside Diameter, in (mm) ............... 0.5515-0.5523 (14.010-14.030)

Tightening Torques

Cylinder Head Bolts, lb-ft (Nm) ............... 54.2-57.8 (73.5-78.5)
Connecting Rod Cap Nut, lb-ft (Nm) ............... 27.4-30.4 (37.2-41.2)
Main Bearing Cap Bolts, lb-ft (Nm) ............... 57.8-61.4 (78.5-83.3)
Flywheel Retention Bolts, lb-ft (Nm) ............... 43.4-47.0 (58.8-63.7)
Crankshaft Front V-Pulley Lock Nut, lb-ft (Nm) ............... 61.4-68.7 (83.3-93.2)
Camshaft Gear Locking Bolt, lb-ft (Nm) ............... 43.4-50.6 (58.8-68.6)
Rocker Arm Shaft Support Nuts, lb-ft (Nm) ............... 18.0-21.7 (24.5-29.4)
Valve Lash Adjusting Lock Nuts, lb-ft (Nm) ............... 10.8-14.4 (14.7-19.6)
Fuel Injection Nozzle Holder Assembly, lb-ft (Nm) ............... 28.9-36.1 (39.2-49.0)
Fuel Injection Delivery Pipe Caps, lb-ft (Nm) ............... 14.4-18.0 (19.6-24.5)
Fuel Pump Mounting Flange Nuts, lb-ft (Nm) ............... 14.4-18.0 (19.6-24.5)
Oil Pan Sump Drain Plug, lb-ft (Nm) ............... 36.1-43.4 (49.0-58.8)
Oil Pan Perimeter Attaching Bolts, lb-ft (Nm) ............... 7.2-8.7 (9.8-11.8)
Timing Gear Case Cover Screws, lb-ft (Nm) ............... 7.2-8.7 (9.8-11.8)
Flywheel Housing Rigid Fasteners, lb-ft (Nm) ............... 28.9-36.1 (39.2-49.0)
Water Pump Assembly Holding Bolts, lb-ft (Nm) ............... 7.2-8.7 (9.8-11.8)
Thermostat Housing Mount Screws, lb-ft (Nm) ............... 7.2-8.7 (9.8-11.8)
Intake Manifold Sealing Bolts, lb-ft (Nm) ............... 14.4-18.0 (19.6-24.5)
Exhaust Manifold Thermal Stud Nuts, lb-ft (Nm) ............... 18.0-21.7 (24.5-29.4)
Glow Plug Cylindrical Core, lb-ft (Nm) ............... 10.8-14.4 (14.7-19.6)
Oil Pressure Sensor Sending Switch, lb-ft (Nm) ............... 10.8-14.4 (14.7-19.6)
Starter Motor Base Flange Connection, lb-ft (Nm) ............... 28.9-36.1 (39.2-49.0)
Alternator Pivot Joint Anchor Bolt, lb-ft (Nm) ............... 14.4-21.7 (19.6-29.4)
Alternator Tension Link Lock Fastener, lb-ft (Nm) ............... 10.8-14.4 (14.7-19.6)
Idler Gear Shaft Secure Stud, lb-ft (Nm) ............... 18.0-21.7 (24.5-29.4)
Oil Pump Internal Cover Screw, lb-ft (Nm) ............... 5.0-7.2 (6.8-9.8)
Fuel Feed Lift Pump Plate Bolts, lb-ft (Nm) ............... 7.2-8.7 (9.8-11.8)
Breather Assembly Top Cover Screws, lb-ft (Nm) ............... 3.6-5.0 (4.9-6.8)
Crankcase Tie Rod End Anchors, lb-ft (Nm) ............... 18.0-21.7 (24.5-29.4)
Fan Blade Spider Screw Set, lb-ft (Nm) ............... 7.2-8.7 (9.8-11.8)

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CATERPILLAR ENGINES SPECS AND SERVICE DATA
3054C 3054E 3056 3056T 3064T
3066 3114 3116 3126E 3176
3176B 3204 3208 3304B 3306 DITA
3306B 3306C 3306TA 3406A 3406B
3406C 3406E 3408 3408C 3408E

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CONTINENTAL ENGINES SPECS AND SERVICE DATA
F124 F135 F140 F162 F163
F209 F226 F227 F244 F245
G176 G193 M330 TM20 TM27
TMD20 TMD27 TME27 Y69 Y91
N62 Z120 Z129 Z134 Z145

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DEUTZ ENGINES SPECS AND SERVICE DATA
BF3M1011F BF4L1011FT BF4L2011 BF4M1011F BF4M1012EC
BF4M1013FC BF4M1013EC BF4M2011 BF6M1012E BF6M1013EC
BF6M1013ECP BF6M1015CP BF8M1015C BF8M1015CP F2L1011F
F3L1011F F3M2011 F4L1011F F4M1011F F4M2011

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DOOSAN ENGINES SPECS AND SERVICE DATA
D34 D34P DL06K DL08 DL08K
D18 D24 DL02 DL03 DM02P

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MITSUBISHI ENGINES SPECS AND SERVICE DATA
K3A K3B K3C K3D K3F
K3H K3M K4C K4D K4E
K4F K4M K4N KE70 KE75
L2C L2E L3A L3C L3E

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SHIBAURA ENGINES SPECS AND SERVICE DATA
J823 J843 LE892 LEM853 N843
N843L N843T-F N844 N844L N844LT
N844T S723 S753 S773 T854B
E673 H843 K773 LET852C LET862C
LEK752C N3LDI N3LDI-T N4LDI N4LDI-T

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WISCONSIN ENGINES SPECS AND SERVICE DATA
AB ABN ACN AEH AHH
AEN AENL AENLD AKN AKS
BKN S8D S10D S12D S14D

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YANMAR ENGINES SPECS AND SERVICE DATA
2T72 2T75U 2T80 2T90 2TN66L
2TR13A 2TR15 2TR16 2TR17 2TR20A
2V78 2V78C 2V750 3D82AE 3D84
3T72HA 3T72SA 3T75U 3T80J 3T80U
3T84 3T90J 3T90T-J 3TG66UJ 3TG72