Diesel and Gasoline Engines Specifications and Service Data

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Yanmar 3T75HL Engine

General Technical Data

Engine Specifications

Engine Model ............... Yanmar 3T75HL
Engine Type ............... 4-cycle inline 3-cylinder liquid-cooled diesel
Number of Cylinders ............... 3
Cylinder Arrangement ............... In-line
Engine Bore, in (mm) ............... 2.95 (75.0)
Engine Stroke, in (mm) ............... 3.35 (85.0)
Displacement, cu.in (L) ............... 68.8 (1.127)
Rated Engine Power, hp (kW) ............... 24.5 (18.3)
Rated Engine Speed, rpm ............... 2600
Peak Torque ............... 54.6 lb-ft (74.0 Nm) at 1800 rpm
Idle Speed ............... 700-800 rpm
Aspiration Type ............... Naturally Aspirated
Operating Speed ............... 2600 rpm
Compression Ratio ............... 21.5:1
Firing Order ............... 1-3-2
Combustion Chamber ............... Swirl pre-combustion chamber type
Rotation Direction ............... Counterclockwise viewed from flywheel side
Cylinder Block Type ............... Cast iron
Cylinder Head Type ............... Cast iron
Lubrication System ............... Forced pressure lubrication
Oil Pump Type ............... Trochoid gear pump
Oil Filter Type ............... Full-flow, spin-on
Cooling System ............... Liquid-cooled forced circulation
Water Pump Type ............... Belt-driven, centrifugal
Air Cleaner Type ............... Dry element style
Starting System ............... Electric Starter
Electrical System ............... 12V
Alternator Output ............... 15A

Fuel System

Fuel Injection Pump Type ............... Yanmar inline Bosch type YPD-style
Fuel Injection Nozzle Type ............... Throttle nozzle style
Fuel Injection Pressure, psi (MPa) ............... 1991-2132 (13.7-14.7)
Fuel Injection Timing ............... 15-17 degrees BTDC
Fuel Transfer Pump Type ............... Mechanical diaphragm style
Governor Type ............... Mechanical centrifugal type
Fuel Filter Type ............... Spin-on cartridge type
Fuel Feed Pump Pressure, psi (kPa) ............... 2.9-4.3 (20-30)
Maximum Fuel Return Flow, gph (L/h) ............... 3.43 (13.0)
Fuel Tank Vent Pressure, psi (kPa) ............... 1.45 (10.0)
Fuel Nozzle Spray Angle ............... 40 degrees
Fuel Plunger Diameter, in (mm) ............... 0.236 (6.0)
Fuel Plunger Stroke, in (mm) ............... 0.275 (7.0)
Fuel Injection Nozzle Hole Diameter, in (mm) ............... 0.039 (1.0)
Fuel Leak-off Line Diameter, in (mm) ............... 0.157 (4.0)
Fuel Filter Filtration Rating, microns ............... 10
Minimum Fuel Inlet Pressure, inHg (kPa) ............... -1.47 (-5.0)
Maximum Fuel Inlet Temperature, F (C) ............... 122 (50)
Fuel Limit System Mechanism ............... Mechanical stop lever style

Dimensions and Weight

Overall Length, in (mm) ............... 21.6 (550)
Overall Width, in (mm) ............... 18.1 (460)
Overall Height, in (mm) ............... 23.2 (590)
Dry Weight, lbs (kg) ............... 249 (113)
Wet Weight, lbs (kg) ............... 265 (120)

Maintenance Data

Service Information

Compression Pressure, Standard, psi (MPa) ............... 412-440 (2.84-3.04)
Compression Pressure, Minimum, psi (MPa) ............... 341 (2.35)
Compression Difference Between Cylinders, psi (MPa) ............... 28.4 (0.19)
Oil Pressure at Rated Speed, psi (kPa) ............... 42.6-56.8 (294-392)
Oil Pressure at Idle Speed, psi (kPa) ............... 14.2 (98.0)
Thermostat Opening Initial Temperature, F (C) ............... 156.2 (69.0)
Thermostat Full Open Temperature, F (C) ............... 183.2 (84.0)
Cooling System Radiator Cap Pressure, psi (kPa) ............... 12.8 (88.2)
V-Belt Tension Deflection Distance, in (mm) ............... 0.39-0.59 (10.0-15.0)
Intake Valve Clearance, in (mm) ............... 0.0078 (0.20)
Exhaust Valve Clearance, in (mm) ............... 0.0078 (0.20)

Engine Oil and Coolant

Engine Oil Type .................. SAE 10W-30, SAE 15W-40
API Service Classifications ......................... CD or CF
Engine Oil Capacity, qt (L) ............... 3.38 (3.2)
Minimum Engine Oil Level, qt (L) ............... 2.00 (1.9)
Cooling System Capacity, qt (L) ............... 4.43 (4.2)

Service Intervals

Change engine oil ............... Every 100 hours
Replace oil filter ............... Every 200 hours
Replace fuel filter ............... Every 200 hours
Service air filter ............... Every 50 hours
Replace air filter ............... Every 500 hours
Change coolant ............... Every 1000 hours
Valve-lash adjustment ............... Every 400 hours
Check fuel system ............... Every 400 hours
Compression test ............... Every 1000 hours
Belt inspection ............... Every 100 hours

Service Specifications

Cylinder Bore Inner Diameter, in (mm) ............... 2.9527-2.9539 (75.000-75.030)
Cylinder Bore Maximum Wear Limit, in (mm) ............... 2.9606 (75.200)
Connecting Rod Small End Bushing I.D, in (mm) ............... 0.8669-0.8677 (22.020-22.040)
Connecting Rod Big End Bearing Clearance, in (mm) ............... 0.0014-0.0033 (0.035-0.085)
Crankshaft Main Journal Outer Diameter, in (mm) ............... 2.0472-2.0480 (52.000-52.020)
Connecting Rod Big End Inside Diameter, in (mm) ............... 1.9291-1.9299 (49.000-49.020)
Crankshaft Main Bearing Clearance, in (mm) ............... 0.0015-0.0035 (0.038-0.090)
Crankpin Outer Diameter, in (mm) ............... 1.8110-1.8118 (46.000-46.020)
Crankshaft End Play, in (mm) ............... 0.0043-0.0094 (0.110-0.240)
Piston Skirt Outer Diameter, in (mm) ............... 2.9492-2.9504 (74.910-74.940)
Piston to Cylinder Wall Clearance, in (mm) ............... 0.0035-0.0047 (0.090-0.120)
Piston Pin Bore Inner Diameter, in (mm) ............... 0.8661-0.8665 (22.000-22.009)
Piston Pin Outer Diameter, in (mm) ............... 0.8657-0.8661 (21.989-22.000)
Piston Pin to Piston Pin Bore Clearance, in (mm) ............... 0.0000-0.0007 (0.000-0.020)
Piston Pin to Small End Bushing Clearance, in (mm) ............... 0.0007-0.0020 (0.020-0.051)
Top Ring Groove Width, in (mm) ............... 0.0807-0.0815 (2.050-2.070)
Second Ring Groove Width, in (mm) ............... 0.0807-0.0815 (2.050-2.070)
Oil Ring Groove Width, in (mm) ............... 0.1583-0.1591 (4.020-4.040)
Top Ring Side Clearance, in (mm) ............... 0.0027-0.0043 (0.070-0.110)
Second Ring Side Clearance, in (mm) ............... 0.0019-0.0035 (0.050-0.090)
Oil Ring Side Clearance, in (mm) ............... 0.0011-0.0027 (0.030-0.070)
Top Ring End Gap, in (mm) ............... 0.0078-0.0157 (0.200-0.400)
Second Ring End Gap, in (mm) ............... 0.0078-0.0157 (0.200-0.400)
Oil Ring End Gap, in (mm) ............... 0.0078-0.0157 (0.200-0.400)
Cylinder Head Surface Flatness Distortion, in (mm) ............... 0.0019 (0.050)
Intake Valve Stem Outer Diameter, in (mm) ............... 0.2736-0.2742 (6.950-6.965)
Exhaust Valve Stem Outer Diameter, in (mm) ............... 0.2728-0.2736 (6.930-6.950)
Intake Valve Guide Inner Diameter, in (mm) ............... 0.2755-0.2761 (7.000-7.015)
Exhaust Valve Guide Inner Diameter, in (mm) ............... 0.2755-0.2761 (7.000-7.015)
Intake Valve Guide to Stem Clearance, in (mm) ............... 0.0013-0.0025 (0.035-0.065)
Exhaust Valve Guide to Stem Clearance, in (mm) ............... 0.0019-0.0033 (0.050-0.085)
Intake Valve Face Angle, degrees ............... 45
Exhaust Valve Face Angle, degrees ............... 45
Intake Valve Seat Width, in (mm) ............... 0.0421-0.0539 (1.070-1.370)
Exhaust Valve Seat Width, in (mm) ............... 0.0488-0.0606 (1.240-1.540)
Intake Valve Recess Depth, in (mm) ............... 0.0275-0.0354 (0.700-0.900)
Exhaust Valve Recess Depth, in (mm) ............... 0.0275-0.0354 (0.700-0.900)
Valve Spring Free Length, in (mm) ............... 1.4881 (37.800)
Camshaft Journal Outer Diameter (Front), in (mm) ............... 1.5728-1.5736 (39.950-39.970)
Camshaft Journal Outer Diameter (Middle), in (mm) ............... 1.5334-1.5342 (38.950-38.970)
Camshaft Journal Outer Diameter (Rear), in (mm) ............... 1.4547-1.4555 (36.950-36.970)
Camshaft Bearing Oil Clearance, in (mm) ............... 0.0019-0.0041 (0.050-0.105)
Cam Lobe Height (Intake), in (mm) ............... 1.3366-1.3405 (33.950-34.050)
Cam Lobe Height (Exhaust), in (mm) ............... 1.3366-1.3405 (33.950-34.050)
Camshaft End Play, in (mm) ............... 0.0019-0.0059 (0.050-0.150)
Rocker Arm Shaft Outer Diameter, in (mm) ............... 0.6287-0.6295 (15.970-15.990)
Rocker Arm Bushing Inner Diameter, in (mm) ............... 0.6303-0.6314 (16.010-16.040)
Rocker Arm Bushing Clearance, in (mm) ............... 0.0007-0.0027 (0.020-0.070)
Tappet Guide Hole Inner Diameter, in (mm) ............... 0.4724-0.4731 (12.000-12.018)
Tappet Stem Outer Diameter, in (mm) ............... 0.4704-0.4712 (11.950-11.970)
Tappet to Guide Hole Clearance, in (mm) ............... 0.0011-0.0026 (0.030-0.068)
Crankshaft Gear to Camshaft Gear Backlash, in (mm) ............... 0.0027-0.0055 (0.070-0.140)
Crankshaft Gear to Idle Gear Backlash, in (mm) ............... 0.0027-0.0055 (0.070-0.140)
Camshaft Gear to Injection Pump Gear Backlash, in (mm) ............... 0.0027-0.0055 (0.070-0.140)

Tightening Torques

Cylinder Head Bolt, lb-ft (Nm) ............... 57.8-61.4 (78.5-83.3)
Connecting Rod Cap Bolt, lb-ft (Nm) ............... 34.7-38.3 (47.1-52.0)
Main Bearing Cap Bolt, lb-ft (Nm) ............... 61.4-65.0 (83.3-88.2)
Flywheel Mounting Bolt, lb-ft (Nm) ............... 61.4-65.0 (83.3-88.2)
Flywheel Housing Fastener Bolt, lb-ft (Nm) ............... 18.0-21.6 (24.5-29.4)
Crankshaft Pulley End Center Bolt, lb-ft (Nm) ............... 68.6-75.9 (93.0-103.0)
Camshaft Thrust Metal Plate Bolt, lb-ft (Nm) ............... 7.2-8.6 (9.8-11.7)
Rocker Arm Shaft Support Bolt, lb-ft (Nm) ............... 18.0-21.6 (24.5-29.4)
Valve Cover Nut Cap Fastener, lb-ft (Nm) ............... 5.0-6.5 (6.8-8.8)
Timing Gear Case Cover Bolt, lb-ft (Nm) ............... 18.0-21.6 (24.5-29.4)
Oil Pan Mounting Perimeter Bolt, lb-ft (Nm) ............... 14.4-18.0 (19.6-24.5)
Oil Pan Bottom Drain Plug Fastener, lb-ft (Nm) ............... 36.1-43.3 (49.0-58.8)
Fuel Pump Drive Gear Nut, lb-ft (Nm) ............... 43.3-50.6 (58.8-68.6)
Fuel Pump Holding Bracket Nut, lb-ft (Nm) ............... 18.0-21.6 (24.5-29.4)
Fuel Injection Nozzle Holder Assembly, lb-ft (Nm) ............... 28.9-36.1 (39.2-49.0)
Fuel High Pressure Line Union Nut, lb-ft (Nm) ............... 18.0-21.6 (24.5-29.4)
Fuel Leak-off Pipe Joint Hollow Bolt, lb-ft (Nm) ............... 7.2-10.8 (9.8-14.7)
Fuel Injection Nozzle Case Nut, lb-ft (Nm) ............... 28.9-36.1 (39.2-49.0)
Water Pump Mounting Assembly Bolt, lb-ft (Nm) ............... 14.4-18.0 (19.6-24.5)
Thermostat Housing Water Outlet Bolt, lb-ft (Nm) ............... 14.4-18.0 (19.6-24.5)
Exhaust Manifold Flange Holding Nut, lb-ft (Nm) ............... 18.0-21.6 (24.5-29.4)
Intake Manifold Flange Holding Stud Nut, lb-ft (Nm) ............... 14.4-18.0 (19.6-24.5)
Oil Pump Cover Screw, lb-ft (Nm) ............... 5.0-6.5 (6.8-8.8)
Oil Pressure Regulator Valve Plug, lb-ft (Nm) ............... 28.9-36.1 (39.2-49.0)
Oil Pressure Switch Sender Sensor, lb-ft (Nm) ............... 10.8-14.4 (14.7-19.6)
Coolant Water Temperature Sensor, lb-ft (Nm) ............... 14.4-21.6 (19.6-29.4)
Glow Plug Main Installation Body, lb-ft (Nm) ............... 10.8-14.4 (14.7-19.6)
Glow Plug Terminal Wiring Nut, lb-ft (Nm) ............... 1.0-1.5 (1.3-2.0)
Starter Motor Frame Mounting Bolt, lb-ft (Nm) ............... 28.9-36.1 (39.2-49.0)
Alternator Pivot Mount Long Bolt, lb-ft (Nm) ............... 28.9-36.1 (39.2-49.0)
Alternator Adjusting Tension Bracket Bolt, lb-ft (Nm) ............... 14.4-18.0 (19.6-24.5)
Idler Gear Shaft Support Fastener Bolt, lb-ft (Nm) ............... 18.0-21.6 (24.5-29.4)
Oil Filter Bracket Connection Bolt, lb-ft (Nm) ............... 18.0-21.6 (24.5-29.4)

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CATERPILLAR ENGINES SPECS AND SERVICE DATA
3054C 3054E 3056 3056T 3064T
3066 3114 3116 3126E 3176
3176B 3204 3208 3304B 3306 DITA
3306B 3306C 3306TA 3406A 3406B
3406C 3406E 3408 3408C 3408E

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CONTINENTAL ENGINES SPECS AND SERVICE DATA
F124 F135 F140 F162 F163
F209 F226 F227 F244 F245
G176 G193 M330 TM20 TM27
TMD20 TMD27 TME27 Y69 Y91
N62 Z120 Z129 Z134 Z145

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DEUTZ ENGINES SPECS AND SERVICE DATA
BF3M1011F BF4L1011FT BF4L2011 BF4M1011F BF4M1012EC
BF4M1013FC BF4M1013EC BF4M2011 BF6M1012E BF6M1013EC
BF6M1013ECP BF6M1015CP BF8M1015C BF8M1015CP F2L1011F
F3L1011F F3M2011 F4L1011F F4M1011F F4M2011

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DOOSAN ENGINES SPECS AND SERVICE DATA
D34 D34P DL06K DL08 DL08K
D18 D24 DL02 DL03 DM02P

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MITSUBISHI ENGINES SPECS AND SERVICE DATA
K3A K3B K3C K3D K3F
K3H K3M K4C K4D K4E
K4F K4M K4N KE70 KE75
L2C L2E L3A L3C L3E

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SHIBAURA ENGINES SPECS AND SERVICE DATA
J823 J843 LE892 LEM853 N843
N843L N843T-F N844 N844L N844LT
N844T S723 S753 S773 T854B
E673 H843 K773 LET852C LET862C
LEK752C N3LDI N3LDI-T N4LDI N4LDI-T

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WISCONSIN ENGINES SPECS AND SERVICE DATA
AB ABN ACN AEH AHH
AEN AENL AENLD AKN AKS
BKN S8D S10D S12D S14D

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YANMAR ENGINES SPECS AND SERVICE DATA
2T72 2T75U 2T80 2T90 2TN66L
2TR13A 2TR15 2TR16 2TR17 2TR20A
2V78 2V78C 2V750 3D82AE 3D84
3T72HA 3T72SA 3T75U 3T80J 3T80U
3T84 3T90J 3T90T-J 3TG66UJ 3TG72