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Ford TW-5 Troubleshooting

Ford TW-5 Engine Troubleshooting

Engine hard to start or doesn't start: Clogged fuel filter. Replace the filter element. Air in fuel system. Bleed fuel system. Dirty or damaged injection nozzles. Clean or replace injection nozzles. Fuel injection pump is damaged. Replacement or repair required.

Engine stops running suddenly: Incorrect adjustment of fuel injection pump timing. Set the fuel pump timing correctly. Dirty fuel filter. Filter maintenance required. Engine is not fully warmed up. Warm up the engine.

Diesel starts but immediately shuts off: Fuel filter element is clogged. Clean the filter or install new filter element. Damaged fuel injection pump. Repair or change injection pump. Clogged air filter element. Service or replace the air filter.

Engine overheating: Defective radiator cap or clogged radiator core. Clean radiator or install new cap. Insufficient coolant. Add coolant and check the components of cooling system. Broken or loose fan belt. Fan belt must be replaced. Engine oil insufficient. Check oil level and add oil as required.

Low engine power: Dirty or faulty injection nozzles. Change fuel injection nozzles. Fuel hoses or lines are dirty. Clean fuel hoses and lines. Clogged air filter element. Service air cleaner. Leaking cylinder head gasket. Gasket should be replaced.

Engine noises or knocks: Engine is not fully warmed up. Warm up to required temperature. Engine oil level low. Check oil level and add oil as required. Incorrect adjustment of fuel injection pump timing. Adjust according to specifications. Piston wear or scoring. Pistons need to be replaced. Connecting rod misalignment or failure. Connecting rod must be aligned or replaced.

Engine stalls when idle: Improperly adjusted low idle speed. Normalize low idle speed. Improper valve clearance. Adjust valve clearance. Fuel injection pump is defective. Replace injection pump or repair it.

Low oil pressure: Low crankcase oil level. Checking oil level and add if necessary. Oil pump is damaged. Check and replace if necessary. Dirty oil filter element. Change or service engine oil filter.

Ford TW5 Transmission Troubleshooting

Transmission noise: Improper backlash or worn gears. Adjust backlash properly or replace the gears. Damaged or worn gear shift forks. Shift forks need to be changed. Shaft splines are worn or damaged. Change the shaft. Transmission oil insufficient. Fill the transmission housing with oil. Worn or cracked bearings. Replace the bearings. Transmission fluid is contaminated. Fill up with fresh transmission fluid.

Gears are hard to shift: Rusty or worn gear shift linkage. Lubricate or replace shift linkage. Worn or improperly adjusted clutch. Change or adjust clutch. Shift forks are worn or bent. Install new shift forks. Worn out parts of the gearshift mechanism. Replace worn parts.

Transmission oil pressure is low: Insufficient transmission oil. Add oil to the transmission housing. Transmission oil filter element clogging (if equipped). Clean or replace the transmission filter. Stuck relief valve. Replace valve as required.

External oil leaks: Damaged gaskets or seals. Replace worn seal or gaskets. High transmission oil level. Correct the oil level.

Ford TW-5 Hydraulics Troubleshooting

Hydraulic system is overheated: Wrong type of hydraulic oil. Pour the correct type of hydraulic oil. Hydraulic oil contamination. Change the oil. Air in the hydraulic system. Air bleeding. Main relief valve malfunctioning. Replace relief valve.

Low hydraulic fluid pressure: Insufficient hydraulic oil. Fill the system to proper hydraulic oil level. Clogged hydraulic oil filter. Clean the hydraulic filter element or replace if necessary. Leaks in hydraulic pipes. Check the hydraulic system and fix leaks. Hydraulic control valve is set improperly. The control valve must be set correctly. Hydraulic pump not working. Install a new hydraulic fluid pump. Faulty hydraulic cylinder. Repair or replace hydraulic cylinder.

Hitch won't raise or raises slowly: Hydraulic pump not working. Install a new hydraulic oil pump. Defective main relief valve. Relief valve replacement required. Defective hydraulic control valve. Repair or replace hydraulic valve. Hydraulic cylinder not working. Repair or replace hydraulic cylinder. Hydraulic fluid level low. Add fluid as required. Hydraulic oil filter element is clogged. Hydraulic filter maintenance required. Excessive load on hitch. Reduce the load is required.

Hitch won't drop or drops slowly: Damaged hydraulic cylinder. Install a new hydraulic cylinder or repair it. Hydraulic control valve block is out of adjustment. Control valve needs to be adjusted. Damaged hitch rock shaft. Install a new shaft. The 3-point hitch is not adjusted. The 3-point hitch must be adjusted.

Hitch lifting or lowering is jerky: Hydraulic oil is contaminated. Fill up with fresh hydraulic oil. Defective hydraulic pump. Install a new hydraulic fluid pump. There is air in the hydraulic system. Bleed hydraulic system. Hydraulic spool valve block is defective. Repair or replace hydraulic valve. Hydraulic cylinder is broken. Install a new hydraulic cylinder or repair it.

Ford TW5 Steering System Troubleshooting

Excessive steering wheel free play: Steering column coupling or shaft is worn. Replace faulty component. Worn steering pump. Repair or change steering pump. Loose or worn steering linkage components. Repair or change steering linkage. Worn or defective steering control valve. Repair or replace the steering control valve.

Steering wheel is difficult to turn: Air in steering hydraulic system. Bleed the system of air. Clogged steering filter. Steering filter maintenance required. Insufficient steering oil. Need to add steering oil. Steering control valve has malfunction or wear. Repair or replace the steering control valve. Faulty steering pump. Install a new steering pump. Worn or stuck pump flow control valve. Change or flush control valve. Incorrectly mounted or defective steering column. Mount the steering column correctly or replace it. Uneven wear on front tires. Replace the tires. Incorrect toe-in. Adjust toe-in properly. Steering cylinder leakage. Change damaged piston rod or worn piston seals.

Front wheels wander to left or right: Steering control valve has damage or wear. Repair or change the steering control valve. Steering cylinder damage. Change or repair hydraulic steering cylinder. Incorrect toe-in. Adjust toe-in wheels. Steering linkage components are loose or worn. Inspect and change as required. Improperly adjusted or defective front hub bearings. Adjust properly or replace bearings. Front tires are worn unevenly. Install new tires.

Ford TW-5 Electrical Troubleshooting

Battery does not charge: Electrical cable connections are corroded or loose. Clean or tighten wiring connections. Faulty battery terminal clamps. Terminal clamps should be changed. Battery failing. Battery replacement required. Belt is defective or loose. Adjust belt tension or install a new belt.

Starter cranks slow: Low battery output. Charge the battery. Battery is not holding charge. Service charging system or replace battery. Disconnected wires or corroded battery terminals. Connect cables properly or replace terminals.

Starter is not working: Battery is discharged or defective. Need to charge or replace the battery. Wire harness is disconnected or incorrectly connected. Check wire harness and connect as required. Low battery capacity. Low battery charging, charge as required. Starter motor failing. Change or repair starter.

FORD TRACTORS TROUBLESHOOTING
1710	1900	2120	2600	3600
3930	4100	4630	5600	5640
6410	6610	6640	6710	6810
7610	7740	7810	8210	8240
8630	8830	8770	TW30	TW35