Specifications, Service and Repair of Farm and Lawn Tractors

________________________________________________________________________________

John Deere S240 Engine

John Deere S240 Engine Specifications

Engine Model ............. Kawasaki FS600V
Engine Type ............. Gasoline, 4-stroke, V-twin, Vertical shaft, OHV
Number of Cylinders ............. 2
Displacement, L (cu in) ............. 0.603 (36.8)
Engine Bore, mm (in) ............. 73.0 (2.87)
Engine Stroke, mm (in) ............. 72.0 (2.84)
Maximum Horse Power, hp (kW) ............. 15.1 (11.3)
Rated Engine Speed, rpm ............. 3600
Maximum Torque, Nm (ft-lbs) ............. 40.4 (29.8)
Torque Speed, rpm ............. 2200
Fast Idle Speed, rpm ............. 3550
Slow Idle Speed, rpm ............. 1550
Compression Ratio ............. 8.1:1
Carburetor ............. Float type, fixed main jet, internally vented, single barrel
Fuel Pump ............. Diaphragm type pulse pump
Governor ............. Flyweight all speed governor
Air Cleaner ............. Dual stage element, dry type
Lubrication System ............. Pressure feed by positive displacement pump
Oil Filter ............. Cartridge type full flow
Ignition System ............. Transistorized-flywheel magneto
Spark Plug ............. NGK BPR4ES
Starting System ............. Electric starter/Recoil starter
Electric Starter Rating ............. 12V-15 amps with regulator
Recoil Starter Rating ............. 12V-3.6 amp without regulator

John Deere S240 Engine Maintenance Data

Valve Adjustment

Intake Valve Clearance (Cold), mm (in) ............. 0.10-0.15 (0.0040-0.0059)
Exhaust Valve Clearance (Cold), mm (in) ............. 0.10-0.15 (0.0040-0.0059)
Valve seating surface width (Intake), mm (in) ............. 0.8-1.4 (0.03-0.06)
Valve seating surface width (Exhaust), mm (in) ............. 0.8-1.4 (0.031-0.055)
Valve guide I.D (Intake, Exhaust), mm (in) ............. 6.00-6.012 (0.2362-0.2367)

Engine Oil and Filter

Engine Oil Type ............. SAE 10W-30/10W-40, SAE 5W-20
Oil Classification ............. SJ or higher class
Oil Capacity (w/o Filter), L (qts) ............. 1.5 (1.6)
Oil Capacity (with New Filter), L (qts) ............. 1.7 (1.8)
Oil Filter Part Number ............. AM125424
Air Filter Part Number ............. MIU12555

Carburetor Specs and Adjustment

Carburetor Model ............. Walbro LMF/EX-1413E
Throttle Bore Diameter, mm (in) ............. 24.0 (0.94)
Venturi Diameter, mm (in) ............. 18.0 (0.71)
Main Jet ............. #102
Pilot Jet ............. #50
Pilot Air Screw Turns Out ............. 1-5/8±1/2
Float Level ............. Float parallel to carburetor body
Low Idle Speed (Carburetor), rpm ............. 1450
Low Idle Speed (Governor), rpm ............. 1550
High Idle Speed, rpm ............. 3600
Carburetor and Inlet Pipe Mounting Nut Torque, Nm (ft-lb) ............. 5.9 (4.4)
Inlet Manifold Bolts Torque, Nm (ft-lb) ............. 5.9 (4.4)
Main Jet Torque, Nm (ft-lb) ............. 2.3 (1.7)
Governor Arm Clamp Nut Torque, Nm (ft-lb) ............. 7.8 (5.8)
Governor Shaft Plate Screws Torque, Nm (ft-lb) ............. 2.0 (1.5)

Ignition System

Plug Type ............. NGK BPR4ES
Plug Gap, mm (in) ............. 0.70-0.80 (0.0277-0.0316)
Ignition Coil Air Gap, mm (in) ............. 0.20-0.40 (0.0079-0.0158)
Spark Plug Torque ............. 22 Nm (16 ft-lb)

John Deere S240 Engine Service Specifications

Cylinder Head and Valves

Cylinder head warp, mm (in) ............. 0.05 (0.002)
Valve clearance (Intake, Exhaust), mm (in) ............. 0.10-0.15 (0.0040-0.0059)
Valve seating surface angle (Intake, Exhaust), deg ............. 45
Valve head thickness (Intake, Exhaust), mm (in) ............. 0.35 (0.014)
Valve stem runout (Intake, Exhaust), mm (in) ............. 0.05 (0.002)
Valve stem diameter (Intake), mm (in) ............. 5.95 (0.0234)
Valve stem diameter (Exhaust), mm (in) ............. 5.93 (0.0233)
Valve guide inside diameter (Intake, Exhaust), mm (in) ............. 6.08 (0.239)
Valve spring free length (Intake, Exhaust), mm (in) ............. 31.0 (1.22)
Rocker arm push rod run out (Intake, Exhaust), mm (in) ............. 0.5 (0.02)

Cylinder and Pistons

Cylinder compression, kPa (psi) ............. 390 (57)
Cylinder inside diameter (Standard), mm (in) ............. 73.10 (2.878)
Cylinder bore out round, mm (in) ............. 0.056 (0.0022)
Piston diameter, mm (in) ............. 72.79 (2.866)
Piston top ring/groove clearance, mm (in) ............. 0.12 (0.0047)
Piston second ring/groove clearance, mm (in) ............. 0.12 (0.0047)
Piston ring thickness, mm (in) ............. 1.1 (0.043)
Piston top ring end gap, mm (in) ............. 0.7 (0.028)
Piston second ring end gap, mm (in) ............. 0.9 (0.035)
Piston oil ring end gap, mm (in) ............. 1.05 (0.041)
Piston pin outside diameter, mm (in) ............. 15.96 (0.628)
Piston pin hole inside diameter, mm (in) ............. 16.08 (0.633)
Connecting rod small end inside diameter, mm (in) ............. 16.05 (0.632)
Cam lobe height, mm (in) ............. 29.621 (1.166)

Crankshaft and Connecting Rod

Connecting rod bend ............. 0.15/100 mm (0.006/3.94 in.)
Connecting rod twist ............. 0.15/100 mm (0.006/3.94 in.)
Connecting rod big end width ............. 19.00 mm (0.748 in.)
Crankpin width ............. 40.0 mm (1.57 in.)
Connecting rod big end inside diameter ............. 38.04 mm (1.50 in.)
Crankpin outside diameter ............. 37.94 mm (1.49 in.)
Crankshaft run out ............. 0.05 mm (0.002 in.)
Crankshaft journal diameter (PTO side) ............. 37.90 mm (1.492 in.)
Crankshaft journal diameter (Flywheel side) ............. 34.90 mm (1.374 in.)
Crankshaft journal bearing inside diameter ............. 38.10 mm (1.500 in.)

John Deere S240 Engine Tightening Torque Specs

Cylinder Head Bolts, Nm (ft-lb) ............. 27 (20)
Crankcase Cover Bolts, Nm (ft-lb) ............. 27 (20)
Flywheel Bolt, Nm (ft-lb) ............. 56 (41)
Valve Clearance Lock Screws, Nm (ft-lb) ............. 11 (8.2)
Connecting Rod Big End, Nm (ft-lb) ............. 9.8 (7.3)
Rocker Arm Bolts, Nm (ft-lb) ............. 14.7 (11)
Rocker Cover Mounting Bolts, Nm (ft-lb) ............. 5.9 (4.4)
Exhaust Pipe Flange Nuts, Nm (ft-lb) ............. 15 (11)
Spark Plugs, Nm (ft-lb) ............. 22 (16)
Governor Arm Clamp Nut, Nm (ft-lb) ............. 7.8 (5.8)
Intake Manifold Mounting Bolts, Nm (ft-lb) ............. 5.9 (4.4)

________________________________________________________________________________

________________________________________________________________________________________

________________________________________________________________________________________

JOHN DEERE LAWN TRACTORS SPECIFICATIONS

________________________________________________________________________________________

________________________________________________________________________________________

________________________________________________________________________________________

________________________________________________________________________________________

________________________________________________________________________________________

________________________________________________________________________________________

________________________________________________________________________________________

________________________________________________________________________________________

________________________________________________________________________________________

________________________________________________________________________________________

________________________________________________________________________________________

________________________________________________________________________________________

________________________________________________________________________________________

ENGINES FOR JOHN DEERE LAWN TRACTORS

________________________________________________________________________________________

________________________________________________________________________________________

________________________________________________________________________________________

________________________________________________________________________________________

________________________________________________________________________________________

________________________________________________________________________________________

JOHN DEERE TRACTORS ATTACHMENTS
420 430 455 790 990
X300 X320 X330 X350 X475
X485 X500 X540 X570 X590
X700 X720 X738 X758 1023E
2025R 2210 2520 3025E 3032E
3038E 3038R 3039R 3046R 3203
3320 3520 4052R 4066R 4100
4105 4115 4200 4310 4320
4400 4410 4520 4600 4720

________________________________________________________________________________________

JOHN DEERE FRONT END LOADERS

________________________________________________________________________________________

________________________________________________________________________________________

________________________________________________________________________________________

________________________________________________________________________________________

JD TRACTORS TROUBLESHOOTING
2640 3040 3310 3650 4100
5050D 5090R 5410 6105R 7200R
E130 L111 LA110 LT155 X300R

________________________________________________________________________________________

JOHN DEERE FARM TRACTORS SPECIFICATIONS

________________________________________________________________________________________

________________________________________________________________________________________

________________________________________________________________________________________

________________________________________________________________________________________