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John Deere 7200 Troubleshooting

John Deere 7200 Engine Troubleshooting

Engine difficult to start or doesn't start: Fuel filter plugging. Change the filter element. Air trapped in fuel system. Bleed air. Clogged or burnt injection nozzle. Test injection nozzles and change if necessary. Fuel injection pump malfunction. Repair or change injection pump.

Engine stalls while running: Improper setting of fuel injection pump timing. Set it up as required. Dirty fuel filter. Install new filter element. Coolant temperature is low. Normalize the temperature by warming up the engine.

Engine stalls after starting: Clogged fuel filter. Service the filter. Fuel injection pump is not working correctly. Replace or rebuild injection pump. Air filter clogged. Change air filter element.

Engine overheating: Dirty radiator fins or faulty radiator cap. Replace cap or clean radiator. Insufficient coolant fluid. The cooling system needs to be refilled and checked for faults. Loose or damaged fan belt. Change as required. Insufficient engine oil. Fill the crankcase with engine oil.

Reduced engine power: Fuel injection nozzles are damaged. Check injection nozzles and replace if required. Dirty fuel lines or hoses. Clean fuel lines and hoses. Clogged air filter. Install new air filter element. Cylinder head gasket is damaged. Gasket should be replaced.

Engine noise or knocking: Engine is not fully warmed up. Normalize the temperature by warming up the engine. Engine oil level is low. Fill up the oil to required level. Improper fuel injection timing. Set up as recommended. Piston wear or scoring. Replace the pistons. Connecting rod is worn or misaligned. Align or replace connecting rod.

Engine stalls while idling: Incorrect low idle setting. Normalize low idle speed. The valve clearance is incorrect. Have it adjusted. Fuel injection pump is broken. Replacement or repair required.

Insufficient oil pressure: Not enough oil in the engine. Fill crankcase to proper oil level. Oil pump failure. Check and replace if necessary. Oil filter clogging. Change or clean engine oil filter element.

John Deere 7200 Transmission Troubleshooting

Transmission noise: Defective gears or improper backlash. Install new gears and set backlash correctly. Damaged or worn gear shift forks. Shift forks need to be replaced. Shaft splines are stuck or worn out. Change the shaft. Low fluid level. Fill the transmission housing to proper fluid level. Worn or broken bearings. Install new bearings. Transmission oil is dirty. Fill up with fresh transmission oil.

Hard to shift gears: Stuck or worn gear shift linkage. Shift linkage need to be replaced. Clutch is out of adjustment or defective. Adjust or install new clutch. Worn or damaged gear shift forks. Replace defective shift forks. Gearshift mechanism malfunction. Identify and replace failed parts.

Insufficient transmission fluid pressure: Insufficient transmission oil. Fill the transmission housing with oil. Clogged transmission oil filter element (if fitted). Clean or change transmission oil filter. Relief valve malfunction. Replace relief valve.

External oil leaks: Worn seals or gaskets. Seals and gaskets replacement required. Transmission fluid level is exceeded. Excess fluid must be drained.

John Deere 7200 Hydraulics Troubleshooting

Hydraulic system overheated: Hydraulic oil type is wrong. Correct type of oil must be used. Contaminated hydraulic oil. Change hydraulic oil. There is air in the hydraulic system. Bleed hydraulic system. Faulty main relief valve. Relief valve need to be replaced.

Hydraulic fluid pressure is insufficient: Insufficient hydraulic fluid. Add fluid as required. Hydraulic oil filter is clogged. Clean the hydraulic filter element or replace if necessary. Leaking hydraulic lines. Inspect the system for leaks and fix it. Hydraulic spool valve is out of adjustment. Spool valve adjustment required. Hydraulic pump malfunction. Install a new hydraulic fluid pump. Hydraulic cylinder is faulty. Replace or repair hydraulic cylinder.

3-point hitch won't lift or lifts slowly: Hydraulic pump is defective. Replace or repair hydraulic fluid pump. Main relief valve malfunction. Relief valve must be changed. Hydraulic spool valve block is faulty. Replace or repair the valve. Hydraulic cylinder not working. Repair or install a new hydraulic cylinder. Insufficient hydraulic fluid. Add fluid as required. Hydraulic oil filter element is clogged. Service or replace the hydraulic filter. Excessive load on hitch. Reduce the load is required.

Hitch won't drop or drops slowly: Faulty hydraulic cylinder. Repair or replace hydraulic cylinder. Incorrect adjusted hydraulic spool valve. Adjust the spool valve correctly. Lift arm shaft is worn. Change the shaft. Misadjusted hitch. Adjustment is required.

Hitch lowering or lifting is jerky: Hydraulic fluid is contaminated. Fill up with new hydraulic fluid. Hydraulic pump is defective. Replace or repair hydraulic fluid pump. Air in hydraulic pipes. Bleed hydraulic pipes. Defective hydraulic control valve. Repair or change the valve. Defective hydraulic cylinder. Change or repair hydraulic cylinder.

John Deere 7200 Steering Troubleshooting

Excessive steering wheel play: Steering column coupling or shaft is extremely worn out. Change faulty part. Steering pump malfunction. Repair or change steering pump. Steering linkage parts are loose or worn. Replace or repair steering linkage. Power steering control valve has malfunction or wear. Check and replace as required.

Steering is difficult: Air lock in the steering system. Bleed air. Dirty steering filter element. Clean or change it. Lack of steering fluid. Need to add steering oil. Power steering control valve is defective or worn. Inspect and change as required. Steering pump is worn. Repair or replace steering pump. Pump flow control valve is worn or stuck. Replace or service control valve. Incorrectly installed or worn steering column. Install the steering column correctly or replace it. Uneven tire pressure. Inflate the tires properly. Improper toe-in. Adjust toe-in properly. Leaking steering cylinder. Replace worn seal sleeves or damaged piston rod.

Front wheels wander to left or right: Power steering control valve has malfunction or wear. Change or repair steering valve if required. Steering cylinder failure. Repair or replace hydraulic steering cylinder. Not adjusted toe-in. Check toe-in and correct. Worn or loose steering linkage joints. Inspect and change as required. Incorrectly adjusted or damaged front wheel bearings. Change or adjust bearings correctly. Tire pressure uneven. Inflate the tires correctly.

John Deere 7200 Electrical System Troubleshooting

Battery won’t charge: Corroded or loose cable connections. Tighten or service cable connections. Defective battery terminal clamps. Replace terminal clamps. Dead cell in battery. Install a new battery. Loose or defective belt. Belt needs to be adjusted or replaced.

Starter cranks slow: Battery voltage is low. Low battery charging, charge as required. Battery is not holding charge. Service battery or change it. Wires are disconnected or battery terminals are corroded. Connect wiring properly or install new terminals.

Starter motor won't turn: Battery is drained or defective. Battery needs to be recharged or replaced. Disconnected or improperly connected wiring harness. Inspect battery wiring harness and connect as required. Low battery voltage. Recharge the battery. Starter motor failure. Repair or replace starter.

JOHN DEERE TRACTORS ATTACHMENTS
1023E	2025R	2210	2520	3032E
3046R	3520	4066R	4105	4200
4320	4400	4520	4600	4720
430	420	455	X300	X350
X485	X500	X590	X700	X738

JOHN DEERE TRACTORS TROUBLESHOOTING
2640	3040	3310	3650	4100
5050D	5090R	5410	6105R	7200R
E130	L111	LA110	LT155	X300R